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Lennox ML196UH090XE36C

Lennox ML196UH090XE36C
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Page 1
INSTALLATION
INSTRUCTIONS
ML196UHE
507966-04
04/2021
Supersedes 507966-03
THIS MANUAL MUST BE LEFT WITH THE
HOMEOWNER FOR FUTURE REFERENCE
This is a safety alert symbol and should never be
ignored. When you see this symbol on labels or in man-
uals, be alert to the potential for personal injury or death.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer (or
equivalent), service agency or the gas supplier.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
© 2021 Lennox Industries Inc.
Dallas, Texas USA
MERIT
®
SERIES GAS FURNACE
UPFLOW / HORIZONTAL AIR DISCHARGE
Contents
Unit Dimensions - inches (mm) ......................................2
ML196UHE .....................................................................3
Shipping and Packing List ..............................................3
Safety .............................................................................3
Use of Furnace as a Construction Heaterl .....................4
General ...........................................................................5
Combustion, Dilution, Ventilation Air...............................5
Setting Equipment ..........................................................8
Filters ............................................................................13
Duct System .................................................................13
Pipe Fittings Specications...........................................13
Joint Cementing Procedure .......................................... 16
Venting Practices ..........................................................16
Gas Piping ....................................................................36
Electrical .......................................................................39
Unit Start-Up .................................................................42
Gas Pressure Measurement.........................................44
Proper Combustion.......................................................44
High Altitude .................................................................44
Testing Combustion Air For Non-Dierct Vent ................ 46
Other Unit Adjustments.................................................46
Service..........................................................................48
Repair Parts List ...........................................................49
Start-Up Checklist.........................................................51
Blower Data ..................................................................53

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Lennox ML196UH090XE36C Specifications

General IconGeneral
ModelML196UH090XE36C
TypeGas Furnace
Heating Capacity90, 000 BTU
Blower MotorVariable Speed
Heat ExchangerStainless Steel
WarrantyLimited Lifetime
StagesTwo-Stage
Fuel TypeNatural Gas
AFUE96%
BTU Input90, 000
BrandLennox
CategoryFurnace
Input BTU90, 000
BTU Output86, 400 BTU
Output BTU86, 400 BTU
Efficiency Rating96% AFUE

Summary

Safety Information

DANGER

Danger of explosion with LP/propane gas.

Installation Locations

Combustion, Dilution, Ventilation Air

Unconfined Space

Requirements for air supply in unconfined spaces.

Confined Space

Requirements for air supply in confined spaces.

Installation - Setting Equipment

Installation Clearances

Return Air Guidelines

Horizontal Applications

Horizontal Application Installation Clearances

Duct System

Venting Practices

Vent Piping Guidelines

Piping Size Process

Upflow Vent Pipe Connections

Horizontal Vent Pipe Connections

Intake Piping

General Guidelines for Vent Terminations

Non-Direct Vent Termination Clearances (USCanada)

Direct Vent Termination Clearances (USCanada)

Direct Vent Exhaust Piping Terminations

Field Fabricated Wall Termination

Alternate Terminations (Tee & 45 Elbows)

Non-Direct Vent Exhaust Piping Terminations

Crawl Space & Extended Horizontal Venting

Condensate Piping

Furnace & Evaporator Coil Separate Drain

Furnace & Evaporator Coil Common Drain

TrapDrain Assembly (PVC)

Gas Piping

CAUTION

Precautions for flexible gas connectors.

Leak Check

Procedures for checking gas piping for leaks.

Horizontal Application Gas Piping

Electrical

ELECTROSTATIC DISCHARGE (ESD) Precautions and Procedures

Precautions to prevent ESD damage to electronic components.

Indoor Blower Speeds

Integrated Control

CAUTION

Do not use furnace if it has been underwater.

Priming Condensate Trap

Heating Sequence Of Operation

Gas Flow (Approximate)

Supply Pressure Measurement

Check Manifold Pressure

Testing for Proper Venting & Combustion Air

Fan Control

Service

WARNING

Blower access panel must be secure to prevent gas fume exposure.

Annual Furnace Maintenance

Recommended annual maintenance checks for the furnace.

Cleaning the Burner Assembly

Unit Set Up Checklist

Unit Operation Checklist

Blower Data

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