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Lennox XP25-048-230-01 User Manual

Lennox XP25-048-230-01
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Page 1
2013 Lennox Industries Inc.
Corp. 1252-L11
July 24, 2013 (Revised on Dec. 11, 2014)
XP25
INSTALLATION AND SERVICE
PROCEDURE
Service Literature
Dave Lennox Signature
®
Collection XP25 Series Units
IMPORTANT
This unit has refrigerant piping requirements that are
unique to this this model. Size and install the refrigerant
piping per table 2 (page 14) to ensure proper unit operation.
This unit is an integral component of a system that requires an
iComfort Wi-Fi
®
thermostat and iComfort
®
-enabled air handler
or furnace.
XP25 Heat
Pump
iComfort Wi-Fi
®
Thermostat
iComfort
-enabled
air handler or
furnace
IMPORTANT: Before applying any power (main, solar or low
voltage) to the outdoor unit, confirm iComfort Wi-Fi
®
thermostat
has Version 2.1 or higher software. (Reference iComfort Wi-Fi
®
thermostat manual.)
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property. Installation and service must be
performed by a licensed professional installer (or
equivalent) or a service agency.
TABLE OF CONTENTS
I. OVERVIEW
Model Number Identification 2....................
Typical Serial Number Identification 2..............
Specifications 2.................................
Electrical Data 3................................
Unit Dimensions 4..............................
Typical Unit Parts Arrangement 5.................
General 7......................................
Operating Service Valves 7.......................
II. INSTALLATION
Unit Placement 9...............................
Removing and Installing Panels 12.................
New or Replacement Line Set 13..................
Brazing Connections 16...........................
Flushing the System 19...........................
Leak Testing the System 21.......................
Evacuating the System 21.........................
Electrical 24.....................................
Servicing Unit Delivered Void of Charge 29..........
Unit Start-Up 29.................................
III. SYSTEM OPERATION AND SERVICE
7-Segment Alert and System Status Codes 30.......
Outdoor Control Push-Button Operation 38..........
Configuring Unit 42...............................
Reconfiguring Outdoor Control using iComfort Wi-Fi
®
Thermostat 43...................................
System Overview 43.............................
Diagnostic Information 43.........................
Defrost Function 43..............................
Outdoor Temperature Operational Range 44.........
Maintenance 45..................................
SunSource
®
Home Energy System 45..............
Unit Wiring Diagrams 46..........................
Factory Wiring Diagrams 49.......................
Unit Sequence of Operations 51...................
Component Testing 56............................
System Refrigerant 85............................
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs AND HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.

Table of Contents

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Lennox XP25-048-230-01 Specifications

General IconGeneral
BrandLennox
ModelXP25-048-230-01
CategoryAir Conditioner
LanguageEnglish

Summary

I. OVERVIEW

Electrical Data

Provides detailed electrical information including voltage, current, wattage, and motor specs.

II. INSTALLATION

Unit Placement

Covers guidelines for placing the unit, including clearances and sound ordinances.

New or Replacement Line Set

Cooling System Piping Guidelines

Details refrigerant line set sizing, lengths, lifts, and diameter selection based on model.

Installing Isolation Grommets

Leak Testing the System

Outlines the process and precautions for leak testing the system.

Electrical

Electrical Safety and Code Compliance

Emphasizes adherence to local codes and NEC/CEC for electrical wiring.

Outdoor Control Terminal Designations

Lists and describes the function of various terminals on the outdoor control board.

Outdoor Control Terminal Designations Continued

Continues the description of outdoor control terminals and specific functions like Pump Down mode.

III. SYSTEM OPERATION AND SERVICE

7-Segment Alert and System Status Codes

Explains how the 7-segment display shows system status and alert codes.

Outdoor Control Alert Codes

Lists and explains specific alert codes (E105-E180) related to outdoor control issues.

Outdoor Control Alert Codes (Continued)

Lists and explains alert codes (E439-E441, E600-E601) for compressor slowdown and utility functions.

PUSH - BUTTON OPERATION

Unit Selection Code Configuration

Guides on selecting the correct unit code for proper system configuration.

Configuring Unit

Configuring Unit Selection Code

Guides on manually assigning the unit selection code using the 7-segment display and button.

Reconfiguring Outdoor Control using iComfort Wi-Fi® Thermostat

Compressor Protection Features

Details compressor lockout functions, including five-strike and anti-short cycle delays.

Outdoor Temperature Operational Range

Outlines the operating limits of the heat pump for cooling and heating based on outdoor temperature.

Defrost Function and Operation

Explains how the system detects and performs defrost cycles, including modes and termination settings.

Maintenance

Outdoor Unit and Coil Maintenance

Covers cleaning and inspecting the outdoor unit, coil, and fan motor.

Typical Unit Wiring Diagrams

Wiring Diagram for XP25-024 and -036 Models

Provides the factory wiring diagram for specific XP25 models.

Wiring Diagram for XP25-048 and -060 Models

Offers the factory wiring diagram for other XP25 models.

Unit Sequence of Operations

Heat Pump Mode Operation

Explains the sequence of operations for the heat pump mode, including control outputs.

Defrost Calibration

Defrost Calibration Process

Explains the procedure for calibrating the defrost system based on sensor readings.

Defrost Mode Sequence

Illustrates the sequence of operations for entering and terminating a defrost cycle.

Component Testing

Pressure Switch Operation and Sequences

Covers high/low pressure switch operation, sequences, and alert codes.

Low Pressure Switch (S87) Sequence

Illustrates the operational sequence of the low pressure switch, including lockout conditions.

High Pressure Switch (S4) Sequence

Depicts the operational sequence of the high pressure switch, including lockout conditions.

High and Low Pressure Switch Alert Codes

Lists alert codes related to high and low pressure switch trips and lockout conditions.

Reversing Valve Operation and Checkout

Explains reversing valve operation and how to check its functionality.

Compressor Operation and Checkout

Covers compressor operation, checkout procedures, and status codes.

Compressor Alert Codes

Lists alert codes related to compressor start failure, over-current conditions, and slowdowns.

Check Expansion Valve Operation

Explains the function of the TXV and provides a table for diagnosing issues.

Outdoor Control Operation and Status Codes

Covers the operation of the outdoor control and its status codes, including load shedding and low temp protection.

Outdoor Control Error Codes

Lists and explains error codes related to outdoor control communication and parameters.

Outdoor Control Error Codes (Continued)

Lists error codes related to outdoor control sensor malfunctions.

Inverter Alert Codes and LED Flash Codes

Lists status codes for the DC inverter and outdoor control, including LED flash codes.

Inverter Error Codes (Continued)

Lists inverter error codes for compressor slowdown and heat sink temperature issues.

Valve and Compressor Component Tests

Details testing for reversing valves, compressors, and crankcase heaters.

Unit Sensor Operations

Covers the operation and fault conditions for coil, ambient, and liquid line temperature sensors.

Variable-capacity Inverter Control Operation

Explains the operation of the inverter control system, including its components and circuits.

Inverter Error Codes

Lists error codes detected by the inverter and outdoor control.

Refrigerant System Component Tests

Covers testing of charge compensators, mufflers, filter driers, and expansion valves.

Electrical and Control Component Tests

Details testing of reactors, line filters, fans, outdoor controls, and inverter systems.

System Refrigerant

Adding or Removing Refrigerant

Provides guidelines for adding or removing refrigerant, noting HFC-410A pressure differences.

Indoor Coil Airflow Check using Delta-T

Details the procedure for checking indoor airflow and adjusting fan speed using the Delta-T chart.

Weigh-In Charging Method

Guides on using the weigh-in method for initial refrigerant charging, including line set adjustments.

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