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Lennox XC21

Lennox XC21
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06/10 506518−01
*2P0610* *P506518-01*
Page 1
E2010 Lennox Industries Inc.
Dallas, Texas, USA
NOTICE
A thermostat is not included and must be ordered
separately.
D The Lennox icomfort Touch thermostat must be used
in communicating applications.
D In non−communicating applications, the Lennox
ComfortSense
®
7000 thermostat may be used, as well
as other non−communicating thermostats.
In all cases, setup is critical to ensure proper system
operation.
Field wiring examples for non−communicating
applications begin on page 23.
See the icomfort Toucht thermostat Quick Start Guide
for communicating and partial communicating field
wiring connections.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
General
This outdoor unit is designed for use with HFC−410A
refrigerant only. This unit must be installed with an
approved indoor air handler or coil. See the Lennox XC21
Engineering Handbook for approved indoor component
matchups.
IMPORTANT
This model is designed for use in expansion valve
systems only. An indoor expansion valve approved for
use with HFC−410A refrigerant must be ordered
separately, and installed prior to operating the system.
INSTALLATION
INSTRUCTIONS
Dave Lennox Signature
®
Collection XC21 System
AIR CONDITIONER
506518−01
06/10
Supersedes 05/10
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
TABLE OF CONTENTS
General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List 1. . . . . . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Number Identification 2. . . . . . . . . . . . . . . . . . . .
Unit Parts Arrangement 3. . . . . . . . . . . . . . . . . . . . . . . .
Operating Gauge Set and Service Valves 4. . . . . . . . .
Recovering Refrigerant from Existing System 6. . . . .
New Outdoor Unit Placement 7. . . . . . . . . . . . . . . . . . .
Removing and Installing Panels 10. . . . . . . . . . . . . . . . .
New or Replacement Line Set 11. . . . . . . . . . . . . . . . . . .
Flushing the System 14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Leak Testing the System 16. . . . . . . . . . . . . . . . . . . . . . .
Evacuating the System 16. . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A175 Main Control Jumpers and Terminals 22. . . . . . .
Field Control Wiring 23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Unit Delivered Void of Charge 25. . . . . . . . . .
Unit Start−Up 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Refrigerant 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating and Temperature Pressures 29. . . . . . . . . . .
System Operations 30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A175 Main Control LED System Status
and Alert Codes 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance (Dealer and Homeowner) 42. . . . . . . . . . .
Checklists 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List
Check unit for shipping damage. Consult last carrier
immediately if damage is found.
1  Assembled outdoor unit.
1  Bag assembly which includes the following:
1  Bushing (for low voltage wiring)
2  Isolation grommets for liquid and suction lines
Litho U.S.A.

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Lennox XC21 Specifications

General IconGeneral
SEER Ratingup to 21.00
Sound Ratingas low as 69 dB
RefrigerantR-410A
Energy Star CertifiedYes
Compressor TypeTwo-Stage
Cooling Capacity (BTU/h)24000-54000
Warranty10-Year Limited Warranty on compressor

Summary

Notice and Warnings

Important Notice

Important advisory about thermostat requirements and system setup.

Installation Warning

Warning about improper installation causing injury, loss of life, or property damage.

General Unit Design

Unit design for HFC-410A refrigerant and requirement for approved indoor air handler.

Model Number Identification

Torque Requirements and Service Valves

Torque Requirements

Information on proper tightening of fasteners and torque values for components.

Using Manifold Gauge Set

Guidelines for using manifold gauge sets with HFC-410A refrigerant systems.

Operating Service Valves

Describes the function of liquid and vapor line service valves for system operations.

Service Valves

Accessing and Operating Service Valves

Procedures for accessing and operating service valves.

Reinstall Stem Cap

Procedure for reinstalling stem caps on service valves.

Recovering Refrigerant from Existing System

New Outdoor Unit Placement

Placing Unit on Slab

Instructions for placing the unit on a slab, including slope tolerance.

Elevating the Unit

Methods for elevating the unit using support feet and threaded adapters.

Stabilizing Unit on Uneven Surfaces

Roof Mounting

Guidelines for installing the unit on a roof, including minimum clearance.

Unit Stabilization Methods

Slab Side Mounting

Procedure for mounting the unit to a concrete or wood slab using stabilizing brackets.

Deck Top Mounting

Procedure for mounting the unit to a deck top using stabilizing brackets.

Removing and Installing Panels

New or Replacement Line Set

Line Set Installation

Brazing Connections

Flushing the System

Component Removal Procedures

Procedures for removing fixed orifice and check expansion valve components.

Flushing Setup and Procedure

Setup for flushing and the line set flushing procedure.

Typical Check Expansion Valve Installation Procedure

Sensing Bulb Installation

Instructions for installing the sensing bulb for temperature measurement.

Equalizer Line Installation

Instructions for installing the equalizer line.

Installing Isolation Grommets

Leak Testing the System

Connect Gauge Set

Steps for connecting the manifold gauge set for leak testing.

Test for Leaks

Procedure to test the system for leaks using refrigerant and nitrogen.

Evacuating the System

Connect Gauge Set

Connecting the gauge set and vacuum pump for evacuation.

Evacuate the System

Steps to evacuate the system to the required micron levels.

Electrical Installation

Size Circuit and Install Disconnect Switch

Instructions for sizing circuits and installing disconnect switches.

24 VAC Transformer

Information regarding the 24VAC transformer for control power.

Install Thermostat

Guidelines for installing the room thermostat at the correct location.

Route Control Wires

Non-Communicating Wiring

Specific instructions for routing control wires in non-communicating applications.

Communicating Wiring

Specifications for routing control wires in communicating applications.

Route High Voltage and Ground Wires

Instructions for routing high voltage and ground wires, and connecting conduit.

A175 Main Control Jumpers and Terminals

Field Test Pins (E33)

Description of Field Test Pins (E33) and their function.

DS11 and DS14 LED Alert Codes

Explains the LED alert codes for DS11 and DS14 on the A175 main control.

DS15 and DS13 LED Compressor Alert Codes

Explains the LED alert codes for DS15 and DS13 on the A175 main control.

Field Control Wiring

Servicing Units Delivered Void of Charge

Unit Start-Up

Steps and checks required before starting up the unit.

System Refrigerant

Procedures for testing, charging, and verifying system refrigerant levels.

Gauge Set Connections for Testing and Charging

Instructions for connecting the gauge set for system testing and charging.

Adding or Removing Refrigerant

Airflow Check

Checking indoor airflow using the Delta-T process and chart.

Charge Calculation Methods

Weigh In Method

Method for charging the system using the weigh-in process.

Determine Correct Charge Method

Guidance on selecting the correct charge method (TXV, Approach, Weigh-in).

Calculate System Charge

Calculating the total refrigerant charge for an empty system.

Approach Method

Subcooling Method

Operating and Temperature Pressures

System Operation

Coil Temperature Sensor

Information on the coil temperature sensor (or lack thereof) and its function.

Testing Ambient and Discharge Line Temperature Sensors

Procedures for testing ambient and discharge line temperature sensors.

E33 Jumper (Test) Pins

A175 Main Control LED System Status and Alert Codes

Resetting LED Alert Codes

Methods for resetting LED alert codes manually or automatically.

Maintenance Procedures

A175 Main Control Unit Size Code Configuration

Procedure for setting the unit size code on the A175 main control.

A177 Fan Motor Control LED Codes, Jumper Settings and Sequence of Operation

Explains LED codes, jumper settings, and operation sequences for the A177 fan motor control.

B4 Fan Motor Test

B4 Fan Motor Test Procedure

Procedure for testing the B4 fan motor operation using a 9V battery.

Fan Motor Surge Protection and Maintenance

Fan Motor Surge Protection

Explanation of the fan motor surge protector (MOV) and how to check it.

Outdoor Unit Maintenance

Maintenance procedures for the outdoor unit, including inspection and cleaning.

Indoor Unit and Coil Maintenance

Procedures for maintaining indoor unit components like filters and condensate lines.

Homeowner Maintenance Tasks

Outdoor Coil Homeowner Maintenance

Homeowner guidance on outdoor coil maintenance and inspection.

General Homeowner Maintenance

General homeowner checks for system operation and maintenance.

Checklists

Two-Stage Modulation Compressors Field Operational Checklist

Checklist for verifying compressor and fan motor performance during Y1 and Y2 demand.

XC21 Start-Up and Performance Checklist

Start Up Checks

Checks to perform before initiating system start-up.

Cooling Mode

Performance checks and measurements for the unit in cooling mode.

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