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Lennox XC25-060-230-01 User Manual

Lennox XC25-060-230-01
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1
2013 Lennox Industries Inc.
Corp. 1253-L11
July 24, 2013
XC25
INSTALLATION AND SERVICE
PROCEDURE
Service Literature
Dave Lennox Signature
®
Collection XC25 Series Units
IMPORTANT
XC25 units have refrigerant piping requirements that are unique to
this unit. Size and install the refrigerant piping per table 2 (page 14)
to ensure proper unit operation.
This unit is an integral component of a system that requires an
iComfort Wi-Fi
®
thermostat and iComfort
-enabled air handler
or furnace.
XC25
iComfort Wi-Fi
®
iComfort
-enabled
air handler or
furnace
IMPORTANT:
Before applying any power (main, solar or low voltage) to the
outdoor unit, confirm the iComfort Wi-Fi
®
thermostat has
software Version 2.1 or higher installed. (Reference the iComfort
Wi-Fi
®
thermostat manual.)
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or damage to
property. Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
WARNING
Electrical Hazard
High Voltage
Wait 5 Minutes
Electrical components may hold charge. Do
not remove this panel or service this area for
5 minutes after the power has been removed.
TABLE OF CONTENTS
I. OVERVIEW
Model Number Identification 2....................
Typical Serial Number Identification 2..............
Specifications 2.................................
Electrical Data 3................................
Unit Dimensions 4..............................
Typical Unit Parts Arrangement 5.................
Operating Service Valves 7.......................
General 7.....................................
II. INSTALLATION
Unit Placement 9...............................
Removing and Installing Panels 12.................
New or Replacement Line Set 13..................
Brazing Connections 16...........................
Flushing the System 19...........................
Leak Testing the System 21.......................
Evacuating the System 21.........................
Electrical 24.....................................
Servicing Unit Delivered Void of Charge 29..........
Unit Start-Up 29.................................
III. SYSTEM OPERATION AND SERVICE
7-Segment Alert and System Status Codes 30.......
Outdoor Control Push-Button Operation 35..........
Configuring Unit 39...............................
Reconfiguring Outdoor Control using iComfort Wi-Fi
®
Thermostat 40...................................
System Overview 40.............................
Maintenance 41..................................
SunSource
®
Home Energy System 41..............
Unit Wiring Diagrams 42..........................
Factory Wiring Diagrams 45.......................
Unit Sequence of Operations 47...................
Component Testing 50............................
System Refrigerant 69............................
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs AND HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.

Table of Contents

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Lennox XC25-060-230-01 Specifications

General IconGeneral
SEER26
RefrigerantR-410A
Voltage230V
Phase1
Operating Temperature Range (Cooling)55°F to 115°F
Cooling Capacity5 Tons
Compressor TypeVariable Speed

Summary

I. OVERVIEW

Electrical Data

Details electrical requirements and ratings for different XC25 models.

II. INSTALLATION

New or Replacement Line Set

Information on installing or replacing refrigerant line sets and compatibility.

Brazing Connections

Outlines the procedure for brazing refrigerant line set connections to service valves.

Flushing the System

Details the procedure for flushing the line set and indoor coil.

Leak Testing the System

Explains how to perform leak testing on the refrigerant system.

Evacuating the System

Provides steps for evacuating the refrigerant lines and indoor coil to a specific vacuum level.

Electrical Installation

Covers electrical wiring, disconnect switch, and thermostat installation requirements.

Unit Start-Up

Steps for safely starting up the unit after installation or servicing.

III. SYSTEM OPERATION AND SERVICE

7-Segment Alert and System Status Codes

Explains how to interpret 7-segment display codes for system status and alerts.

Configuring Unit Selection Code

Instructions for programming the unit selection code for the outdoor control.

Reconfiguring Outdoor Control using iComfort Wi-Fi® Thermostat

Steps to reconfigure the outdoor control when system components change.

Unit Wiring Diagrams

Typical Unit Wiring for XC25-024/-036

Wiring diagram for XC25-024 and -036 models.

Typical Unit Wiring for XC25-048/-060

Wiring diagram for XC25-048 and -060 models.

Typical Factory Wiring for XC25-024/-036

Factory wiring diagram for specific XC25 models.

Typical Factory Wiring for XC25-048/-060

Factory wiring diagram for specific XC25 models.

Unit Sequence of Operation

24 Volt Power-Up or Outdoor Reset Sequence

Describes the unit's startup sequence and initial operations.

Low Pressure Switch (S87) Sequence of Operation

Flowchart detailing the low pressure switch operation and lockout conditions.

High Pressure Switch (S4) Sequence of Operation

Flowchart detailing the high pressure switch operation and lockout conditions.

Component Testing

Verifying High and Low Pressure Switch Operation

Procedures for checking high and low pressure switch operation and resistance.

System Operation and Troubleshooting

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