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Water Pump
DRYVAC DV 450
LEYBOLD DRYVAC DV 450 User Manual
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Part Numbers
112045V07-1 /09-1 /15-1 /19-1
/20-1 /29-1 /30-1
112065V05-1 /07-1 /09-1 /14-1
/14-2 /14-3 /15-1 /16-1 /17-1
/18-1 /19-1 /20-1 /23-1 /30-1
/32-1 /35-1 /36-1 /37-1
112065FP08-1 /18-1 /28-1
112080V05-1 /07-1 /14-1 /15-1
/17-1
DR
YV
AC
DV 450, DV 650, DV 800
Dry Compr
essing V
acuum Pumps
Operating Instructions 300314330_002_
C7
2
Table of Contents
Table of Contents
2
Important Safety Information
5
Explanation of Warning Symbols
5
Mechanical Hazards
7
Electrical Hazards
9
Thermal Hazards
10
Hazards Caused by Materials and Substances
11
Ignition Risk
13
Noise Hazard
13
Dangers in Connection with Safety-Related Measures and Precautions
13
Danger of Pump Damage
14
Description
16
Design
16
Supplied Equipment
17
Technical Data
20
Ordering Information
25
Pumps
25
Accessories
27
Transport and Storage
29
Installation
32
Placement
32
Conforming Use
34
Non-Conforming Use
34
Connecting the Intake and Exhaust Lines
36
Intake Lines
36
Exhaust Lines
37
Connecting Cooling Water
38
Water Quality
40
Connecting Purge Gas
41
Gas Ballast Valve
44
Guidelines for Purge Gas Operation, Settings and Monitoring
45
Electrical Connection
48
Electrical Connection DRYVAC DV 450/650 and 450/650-R
50
Electrical Connection DRYVAC DV
54
Electrical Connection DRYVAC DV 450/650-R
56
Electrical Connection DRYVAC DV
59
Electrical Connection DRYVAC DV 800-R
62
Leak Search after Installation
64
Mounting Accessories
65
Roots Pump Adapter
65
Non-Return Valve
66
Operation
68
Media Compatibility
68
Profibus Interface
68
Start-Up
68
Operation
69
LED Operator and Keys
70
Frequency Converter Outputs
73
Relay Option Board
75
Option: Changing the Speed of the Pump
76
Warning and Shut-Off Thresholds
79
Gas Ballast Operation
80
Pumping of 100% Argon
81
Shut-Off and Venting
81
Removing from Service
82
Maintenance
83
Leybold Service
83
Maintenance Intervals
83
Exchanging the Oil
84
Checking and Cleaning the Gas Ballast Filter
86
Replacing the Filter Cartridge in the Purge Gas Pressure Reducer
87
Troubleshooting
88
Pump Malfunctions
88
Fault and Alarms Displayed at the Frequency Converter
89
Wearing Parts
96
Waste Disposal
96
EU Declaration of Conformity
97
Certificates
101
4
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LEYBOLD DRYVAC DV 450 Specifications
General
Brand
LEYBOLD
Model
DRYVAC DV 450
Category
Water Pump
Language
English
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