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Lincoln Electric AUTODRIVE 4R220 User Manual

Lincoln Electric AUTODRIVE 4R220
30 pages
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OPERATOR’S MANUAL
Sales and Service through Subsidiaries and Distributors Worldwide
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products
Copyright © Lincoln Global Inc.
AutoDrive
4R220
IM945
May, 2009
For use with machines having Code Number : 11455
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
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Lincoln Electric AUTODRIVE 4R220 Specifications

General IconGeneral
Input Voltage208/230/460 V (configurable)
Input Frequency60 Hz
Rated Output at 100% Duty Cycle220 A at 28 V
Wire Diameter Range0.030-0.045 in (0.8-1.2 mm)
ProcessMIG, Flux-Cored
ControlDigital
Wire Feed Speed Range50-750 ipm

Summary

SAFETY

California Proposition 65 Warnings

Specific warnings related to California Proposition 65 requirements.

General Welding Hazards

Covers arc welding, engine, and electromagnetic field (EMF) hazards.

Electrical and Radiation Safety

Details risks of electric shock, arc rays, and welding fumes/gases.

Fire, Cylinder, and Electrical Safety

Addresses fire hazards from sparks, cylinder safety, and electrical power precautions.

INSTALLATION

Technical Specifications

Details technical specifications, physical dimensions, and temperature ranges for the feeder.

Safety Precautions for Installation

Essential safety guidelines to observe during installation procedures for the equipment.

Weld Cable Sizing

Recommendations for selecting appropriate weld cable sizes based on amperage and duty cycle.

Coaxial Weld Cable Usage

Guidelines for using coaxial weld cables, their benefits, and installation.

Wire Drive Cable Connections

Explains connections for wire drive cables between the power source and wire feeder.

Shielding Gas Connection Procedure

Step-by-step instructions for safely connecting the shielding gas supply to the equipment.

Drive Roll and Wire Guide Installation

Procedure for installing and changing drive rolls and wire guides for optimal wire feeding.

Pressure Arm and Conduit Setup

Instructions for adjusting the pressure arm and installing the wire conduit system.

System Setup Diagram

A visual guide illustrating the system setup for a single arm configuration.

OPERATION

Operation Safety Precautions

Critical safety measures to follow before operating the welding equipment.

Graphic Symbols Explained

Interpretation of graphic symbols found on the machine and within this manual.

Welding Terms and Processes

Defines common welding terms and lists recommended welding processes.

Product Description and Limitations

Provides an overview of the product's features and operational limitations.

Recommended Power Sources

Lists compatible Lincoln Electric power sources recommended for use with the wire feeder.

ACCESSORIES

Optional Kits and Drive Roll Kits

Lists optional kits and drive roll kits available for the AutoDrive 4R220.

Gun Receiver Bushings

Details various gun receiver bushings compatible with different welding gun connectors.

Wire Conduit and Accessories

Information on wire conduit options and associated accessories for cable management.

Cable and Straightener Accessories

Lists various cable types and wire straighteners available as accessories.

MAINTENANCE

Maintenance Safety Precautions

Essential safety guidelines to observe before and during any maintenance tasks.

Routine Maintenance Procedures

Outlines the steps for performing routine maintenance on the equipment.

TROUBLESHOOTING

How to Use Troubleshooting Guide

Instructions on how to effectively locate and resolve machine malfunctions using the guide.

DIAGRAMS

Wiring Diagram for Feeder

A detailed wiring diagram illustrating the electrical connections for the AutoDrive 4R220 feeder.

Electrical Symbols and Notes

Explanation of electrical symbols and important notes related to the diagrams.

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