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Lincoln Electric MARQUETTE AutoPro 155S User Manual

Lincoln Electric MARQUETTE AutoPro 155S
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Operator’s Manual
IM10443 | Issue D ate Sep-17
© Lincoln Global, Inc. All Rights Reserved.
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AutoPro
155S
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
2345 Murphy Blvd.
Gainesville, GA 30504
TEL: 866-236-0044
Question and Answer IconNeed help?

Do you have a question about the Lincoln Electric MARQUETTE AutoPro 155S and is the answer not in the manual?

Lincoln Electric MARQUETTE AutoPro 155S Specifications

General IconGeneral
Input Voltage120V
Input Current20A
Output Current Range30-155A
Wire Feed Speed Range50-500 IPM
Welding ProcessesMIG, Flux-Cored

Summary

Product Information and Support

Machine Registration and Service Locator

Register your machine and find authorized service centers.

Customer Support Contact

Contact details for service representatives and technical assistance.

General Safety Precautions

Examine Carton and Equipment for Damage

Inspect packaging and equipment for shipping damage upon receipt.

Personal Safety Awareness

Emphasizes user responsibility for safe operation and adherence to manual.

Warning and Caution Indicators

Explains the meaning of WARNING and CAUTION statements for hazard identification.

Personal Protective Equipment (PPE)

Details required eye, ear, and body protection for welding operations.

Specific Safety Warnings and Hazards

California Proposition 65 Warnings

Notifies about chemicals known to cause cancer and birth defects.

Arc Welding Hazards Overview

Highlights dangers of arc welding including injury, death, and pacemaker interference.

Engine Powered Equipment Safety

Provides safety guidelines specific to operating engine-driven equipment.

Electric and Magnetic Field (EMF) Hazards

Explains EMF effects and how to minimize exposure during welding.

Critical Safety Information

Electric Shock Hazards

Details the severe risks of electric shock and necessary precautions.

Arc Ray Hazards

Covers the dangers of arc rays and required eye and skin protection.

Fumes and Gases Hazards

Addresses health risks from welding fumes and gases and ventilation needs.

Operational Safety Guidelines

Fire and Explosion Prevention

Guidelines to prevent fires and explosions caused by welding sparks and materials.

Compressed Gas Cylinder Safety

Precautions for handling and storing compressed gas cylinders safely.

Electrically Powered Equipment Safety

Specific safety measures for electrically powered welding equipment.

Installation Procedures

Technical Specifications

Details machine specifications including input, output, dimensions, and temperatures.

Installation Safety Precautions

Crucial safety warnings to follow before and during installation.

Location and Environmental Considerations

Guidelines for selecting a suitable operating location and environmental factors.

Machine Placement Guidelines

Instructions on stacking, tilting, and high frequency protection placement.

Connecting the Welder

Input Power and Ground Connections

Ensuring proper input voltage, phase, frequency, and grounding.

Output Connections

Details on using the quick disconnect system for welding cables.

Stick Welding (SMAW) Connections

How to connect electrode and work cables for SMAW welding.

TIG Welding Setup (GTAW)

TIG Torch and Adapter Requirements

Information on required TIG torches and adapters for the machine.

Making a TIG Weld Connection

Steps for connecting torch and work cables for TIG welding.

Operating the AutoPro 155S

Operational Safety Overview

General safety rules to observe before operating the welding machine.

Machine Description and Capabilities

Overview of the welder's general description and welding capabilities.

Welding Electrode Recommendations

Recommended electrode types and diameters for optimal welding performance.

Operational Limitations

Specific limitations on the machine's operational use.

Controls and Features

Front Control Panel Layout

Description of controls and indicators on the front panel.

Rear Control Panel Layout

Description of controls and connections on the rear panel.

Understanding the Welding Circuit

Arc Welding Circuit Diagram

Visual representation of the electrical path during arc welding.

The Electric Arc Explained

Detailed explanation of the electric arc phenomenon and its properties.

Making a Stick Weld (SMAW)

Weld Preparation and Arc Initiation

Steps for preparing the electrode and striking the arc for welding.

Maintaining Arc and Travel Speed

Techniques for maintaining correct arc length and travel speed for quality welds.

Weld Puddle Observation

Importance of observing the molten weld puddle for proper welding technique.

Making a TIG Weld (GTAW)

TIG Welding Overview and Setup

Introduction to TIG welding, required equipment, and setup.

TIG Welding Process Steps

Detailed procedure for performing a TIG weld.

Optional Kits and Accessories

Factory Installed Components

List of accessories pre-installed on the machine.

Field Installed TIG Accessories

Details on TIG torches, adapters, and parts kits for field installation.

Cable Plugs and Consumables

Information on cable plugs, torch parts, and welding consumables.

Maintenance and Troubleshooting Guide

Maintenance Safety Precautions

Safety rules to follow before performing any maintenance or service.

Routine Maintenance Procedures

Recommended tasks for regular maintenance to ensure performance.

Troubleshooting Guide Usage

Instructions on how to effectively use the troubleshooting guide.

Troubleshooting Common Issues

Resolving Welding Problems

Solutions for common welding issues like spatter, craters, and porosity.

Addressing Electrical Failures

Troubleshooting steps for electrical problems like machine not powering on.

Wiring Diagram

AutoPro 155S Electrical Schematic

Detailed wiring diagram for the AutoPro 155S machine.

General Safety Information

Key Safety Warnings (Multilingual)

Essential safety warnings presented in multiple languages for user comprehension.

Specific Safety Instructions

Operational Safety Instructions (Multilingual)

Detailed safety instructions for operation, maintenance, and servicing in various languages.

Customer Assistance and Support

Customer Assistance Policy Details

Lincoln Electric's policy regarding customer advice and product information.

Information Disclaimer

Statement regarding accuracy, changes, and limitations of provided information.

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