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Lincoln Electric Mobiflex 200-M User Manual

Lincoln Electric Mobiflex 200-M
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Mobiflex 200-M
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IM621-A
October, 2010
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Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. ! !& %&
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&&$!'!'& And,
most importantly, think before
you act and be careful.
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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.

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Questions and Answers:

Lincoln Electric Mobiflex 200-M Specifications

General IconGeneral
BrandLincoln Electric
ModelMobiflex 200-M
CategoryWelding System
LanguageEnglish

Summary

Introduction and Safety Overview

Safety Depends on You

Core safety message emphasizing user responsibility and proper equipment handling.

Manual Purpose

Guidance that this manual should be used when assembling a new package.

California Proposition 65 Warnings

Engine Powered Equipment Safety

Electric and Magnetic Field Hazards

Electric Shock Safety

Arc Ray Safety

Fumes and Gases Safety

Welding Sparks and Fire Hazards

Cylinder Safety

Electrically Powered Equipment Safety

Arc Welding Safety Precautions

Protect Against Electric Shock

Precautions to avoid electric shock during arc welding, including insulation and proper grounding.

Working Above Ground Level

Safety measures for working at heights or in elevated positions.

Protect Against Arc Rays

Using protective gear and screening to shield from arc radiation and sparks.

Protect Against Spatter and Molten Slag

Wearing protective clothing to guard against molten slag and hot particles.

Wear Safety Glasses

Mandatory use of safety glasses in the welding area and with side shields for chip welding.

Fire Prevention

Keeping flammable materials away or covered to prevent fire from sparks.

Proper Grounding Clamp Placement

Placing the grounding clamp in an isolated spot when not welding to prevent short circuits.

Adequate Ventilation

Ensuring sufficient ventilation in the welding area, especially for toxic fumes.

Avoid Solvent Vapors

Do not weld in the presence of chlorinated hydrocarbon vapors due to toxic gas formation.

Refer to CSA Standard

Reference to CSA Standard W117.2-1974 for additional safety information.

Transformer and Rectifier Welder Safety

Ground the Chassis

Grounding the equipment chassis according to electrical codes and manufacturer recommendations.

Qualified Personnel for Installation

Ensuring installation and maintenance are performed by a qualified electrician.

Disconnect Power Before Servicing

Disconnecting the machine from the power source before performing internal work.

Keep Safety Covers in Place

Ensuring all covers and safety devices are kept in their proper locations.

Examine Carton and Equipment For Damage

Record Equipment Identification

Recording model name, serial number, and date of purchase for future reference.

Read Operator's Manual Completely

Thoroughly read the operator's manual before using the equipment for safety.

Understanding the Identification Plate

Explanation of the information provided on the equipment's identification plate.

Understanding Safety Symbols

Explanation of WARNING and CAUTION symbols and their meaning for safety.

Mobiflex 200-M Technical Specifications

General Specifications

Sales specification, input voltage, power rating, sound level, and weight of the Mobiflex 200-M.

Overall Dimensions

Physical dimensions including width, length, and height of the Mobiflex 200-M unit.

Ambient Operating Conditions

Minimum and maximum temperature, and maximum relative humidity for operation.

Airflow and Filter Specifications

Extraction type, airflow rate, filter type, surface area, and efficiency of the system.

Installation Safety Precautions

Manual Coverage

Details the specific Mobiflex models and accessories covered in this installation manual.

General Description of Mobiflex 200-M

Mobiflex 200-M Base Unit Components

Lists the standard components included with the K1653-1 and K1653-2 Mobiflex 200-M base units.

Extraction Arm Components

Lists the components that make up the LFA 3.1 and 4.1 extraction arm.

Mounting the Extraction Arm

Attaching the Rotating Hinge Assembly

Steps for assembling the rotating hinge, red plastic ring, and clamping pin for the extraction arm.

Connecting the Flexible Hose

Instructions for placing rubber seals and connecting the flexible hose to the arm.

Adjusting Arm Balance and Movement

Friction Connection Adjustments

Details on adjusting friction connections at the base and middle hinges for arm movement.

Installing Lamp Options and Arc Sensor

Overview of Lamp and Sensor Kits

Explains the function of lamp kits and automatic start/stop arc sensors.

Mounting Lamp Housing and Arc Sensor

General Preparation for Lamp/Sensor Installation

Steps to prepare the hood for installing lamp kits and arc sensors, including removing parts.

Mounting Lamp Housing in Hood

Procedure for feeding the lamp and sensor leads through the hood and securing the lamp housing.

Mounting Arc Sensor in Lamp Housing

Instructions for installing the arc sensor into the lamp housing assembly.

Making Electrical Connections

Connecting Cable at the Hood

Feeding the connecting cable through the hood and making connections at the control board.

Electrical Installation Requirements

Requirements for connecting the Mobiflex 200-M to a suitable power supply.

Routing and Securing Cables

Routing Connecting Cable Through Arm

Instructions for routing the 13 ft. connecting cable through the arm's cable holders.

Seal Hose Connections

Sealing all hose joint connections with the provided rubber seals.

Mounting Transformer Relay Kit

Transformer Relay Kit Mounting

Steps for mounting the Transformer Relay Kit components in the control panel.

Making Control Panel Connections

K1653-2 Control Panel Connections

Instructions for making connections at the control panel for K1653-2 with transformer options.

Terminal Block Jumper Removal

Procedure for removing the terminal block jumper and connecting cable leads.

Operating the Mobiflex 200-M

Operation Safety Instructions

Key safety precautions to follow during the operation of the Mobiflex 200-M.

Additional Operation Safety

Ensuring filter, arm, and covers are installed for maximum protection during operation.

Operating Procedures

Steps for connecting power, positioning the hood, and general usage guidelines.

Filter Maintenance Indicator

How to read and understand the filter maintenance indicator for timely filter replacement.

Routine Maintenance Schedule

Monthly Internal Cleaning

Cleaning the machine interior, filter compartment, and spark arrester every three months.

Annual Professional Maintenance

Annual checks of blower fan and housing by a qualified technician.

Replacing the Filter Cartridge

Filter Replacement Criteria

When to replace the filter based on damage, indicator, or reduced airflow.

Filter Disposal Safety

Precautions for safe disposal of collected particulate matter and checking local regulations.

Filter Replacement Procedure

Step-by-step guide for disconnecting power and replacing the filter cartridge.

Troubleshooting Guide

Motor Start-Up Issues

Diagnosing and resolving issues when the motor fails to start.

Motor Hums, No Suction

Troubleshooting motor humming without producing suction.

Automatic Motor Shutdown

Resolving issues related to the motor stopping automatically due to overload.

Poor Suction Problems

Identifying causes and solutions for reduced suction.

Smoke/Dust from Outlet Grid

Troubleshooting smoke or dust emission from the outlet grid.

Machine Vibrations

Diagnosing and resolving excessive machine vibrations.

Troubleshooting Assistance

Guidance on contacting Lincoln Authorized Field Service for assistance with troubleshooting.

Wiring Diagram for K1653-1 Mobiflex 200-M

Starter/Overload Circuit

Diagram of the starter/overload circuit and its connections.

Fan Motor Circuit

Diagram of the fan motor circuit, including capacitor and connections.

Input Power Connections

Diagram showing input power connection and related notes.

Wiring Diagram for K1653-2 Mobiflex 200-M with Transformer

Control Panel Components

Diagram of the control panel, showing contactor, transformer, fuse, and terminal block.

Starter/Overload Circuit (K1653-2)

Wiring diagram for the starter/overload in the K1653-2 control panel.

Fan Motor Circuit (K1653-2)

Wiring diagram for the fan motor in the K1653-2 unit.

Input Power (K1653-2)

Diagram showing input power connection for the K1653-2 unit.

Wiring Diagram with Lamp Option and Arc Sensor

Work Lamp Wiring

Diagram showing the wiring for the work lamp and remote switch.

Arc Sensor Wiring

Diagram showing the wiring for the auto start/stop arc sensor.

Control Panel Connections for Lamp/Sensor

Diagram illustrating control panel connections for integrated lamp and arc sensor options.

Input Power for Lamp/Sensor Setup

Diagram showing input power connection for the system with lamp and arc sensor.

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