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Lincoln Electric Power-Arc 5500 User Manual

Lincoln Electric Power-Arc 5500
47 pages
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OPERATOR’S MANUAL
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
5500
POWER-ARC
5500
For Machines with Code Number 11329, 11405
IM900-A
December, 2008
Various engine configurations are available and machine appearance will vary
accordingly.
ISO 9001
CERTIFICATE NUMBER: 30273
Designed and Manufactured Under a
Quality Program Certified by
ABS Quality Evaluations, Inc.
to ISO 9001 Requirements.
QMS
ANSI RAB
Sales and Service through Subsidiaries and Distributors Worldwide
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products
Copyright © Lincoln Global Inc.
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Specications and availability of optional
features may have changed.
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Lincoln Electric Power-Arc 5500 Specifications

General IconGeneral
Max Open Circuit Voltage80V
Input Frequency50/60 Hz
Power Factor0.93
Efficiency85%
ProcessesStick, TIG

Summary

Safety Precautions

Arc Welding Hazards

Hazards associated with arc welding, including injury and death risks.

Electric Shock Hazards

Warnings and precautions regarding electrical shock from the equipment.

Fumes and Gases Hazards

Risks from welding fumes and gases, emphasizing ventilation.

Installation Guide

Installation Safety Precautions

Crucial safety instructions to read before starting installation procedures.

Output Connections and Cables

Details on weld output terminals, receptacles, and recommended welding cable sizes.

Cable Installation and Grounding

Procedures for connecting welding cables and proper machine grounding.

Operation Procedures

Operation Safety Instructions

Essential safety guidelines to follow before operating the equipment.

Welding Capability Details

Details on the machine's rated amperage, duty cycle, and electrode compatibility.

Engine Operation Guidelines

Safety and operational advice for running the gasoline engine.

Starting the Engine

Step-by-step instructions for starting the engine in cold and hot conditions.

Generator Operation

How to use the machine as an auxiliary power supply, including load management.

Welding Operation

Detailed steps for performing welding tasks with the machine.

Correct Welding Practices

Key techniques for welding: position, striking arc, arc length, and speed.

Maintenance Procedures

Maintenance Safety Precautions

Essential safety warnings before performing any maintenance tasks.

Engine Oil Maintenance

Guidelines for checking, changing, and maintaining engine oil levels.

Troubleshooting Guide

How to Use Troubleshooting Guide

Instructions on how to effectively use the troubleshooting section to diagnose issues.

Machine Power or Welding Output Issues

Common problems related to no generator power or welding output.

Welding Fails with Generator Power

Troubleshooting steps when generator power is available but welding fails.

Intermittent Power or Engine Problems

Issues with erratic engine running, stopping, sputtering, or not starting.

Engine Starting Failures

Specific causes and solutions for the engine failing to start.

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