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Lincoln Electric CLASSIC 300 D PERKINS User Manual

Lincoln Electric CLASSIC 300 D PERKINS
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CLASSIC
®
300 D PERKINS
OPERATOR’S MANUAL
For Machines with Code Numbers
11572, 11573, 11640, 11641, 11809, 11810, 11915, 12091, 12092
IM995-D
February 2013
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.216.481.8100 For Service in U.S. and Canada: Call 1.888.935.3877
FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com For Non-U.S. Service: Email globalservice@lincolnelectric.com
• World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide •
Copyright © Lincoln Global Inc.

Questions and Answers:

Lincoln Electric CLASSIC 300 D PERKINS Specifications

General IconGeneral
EnginePerkins
Duty Cycle100%
Output Current Range40-300A
Output Voltage Range20 - 32 V
Fuel TypeDiesel
TypeEngine Driven
Rated Output300 A

Summary

Operator Safety and Responsibility

Personal Responsibility for Safe Operation

Emphasizes user's role in safe operation and highlights reading the manual.

Safety Guidelines

Engine Safety Precautions

Essential safety guidelines for operating engine-powered equipment.

Electrical and Environmental Safety

Electric Shock Hazards and Prevention

Warnings and procedures to prevent electric shock.

Fire, Explosion, and Cylinder Safety

Fire and Explosion Prevention

Measures to prevent fire and explosion from welding sparks and materials.

Technical Specifications

Diesel Engine Details

Details on the Perkins diesel engine, including displacement and capacities.

Welder and Generator Ratings

Output ratings for welding and auxiliary power generation.

General Description and Features

Key Design Features

Lists and describes major design elements and components.

Pre-Operation and Installation Procedures

Pre-Operation Warnings

Critical warnings before operating the equipment.

Location, Ventilation, and Grounding

Guidelines for placement, ventilation, and grounding for safe operation.

Installation and Pre-Operation Service

Battery Charging and Electrical Safety

Engine Operation

Starting the Engine

Step-by-step guide for starting the Perkins diesel engine.

Welder Operation

Controlling Welding Current

How to adjust welding current for desired arc characteristics.

Idler and Auxiliary Power Operation

Maintenance Safety and Procedures

Safety Precautions for Maintenance

Critical safety warnings before performing maintenance.

Engine Service Schedule and Details

Routine Engine Maintenance Schedule

Schedule of maintenance items for the engine based on hours/months.

GFCI Testing and Resetting

Troubleshooting Guide Overview

Safety During Troubleshooting

Essential safety warnings for troubleshooting procedures.

Common Machine Problems

Output and Current Issues

Troubleshooting for inconsistent output and lack of current generation.

Electronic Idler Troubleshooting

Engine Fails to Return to Low Idle

Guide for diagnosing why the engine doesn't return to low idle.

Engine Speed Troubleshooting

Engine Speed Not Picking Up (Arc)

Diagnosing engine speed issues when the arc is struck.

Engine Performance Problems

Engine Start and Turnover Issues

Steps to diagnose and resolve engine starting and turning problems.

Engine Shutdown Troubleshooting

Engine Stops with Protection Light ON

Diagnosing engine shutdown due to overheating or low oil pressure.

Engine Smoke and Auxiliary Power Issues

Wiring Diagrams

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