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Lincoln Electric Growth Series User Manual

Lincoln Electric Growth Series
94 pages
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TMS-011-0204-02
GROWTH SERIES
GROWTH SERIES
with
ACCUMOVE™2
Technology
Assembly Guide
GROWTH SERIES
GROWTH SERIES
Torchmate 2X4 Growth Series
May 14, 2015
Copyright 2012–2015 by Torchmate, Inc.

Table of Contents

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Lincoln Electric Growth Series Specifications

General IconGeneral
BrandLincoln Electric
ModelGrowth Series
CategoryCutter
LanguageEnglish

Summary

Statement of Warranty

30 Day guarantee

Details the terms and conditions of the 30-day satisfaction guarantee for purchased goods.

Warranty

Outlines the warranty period and terms for electronics, motors, and mechanical components.

Limitation of liability

Defines the limits of the seller's liability regarding product performance and defects.

Disclaimer of consequential damages

Disclaims liability for any indirect or consequential damages arising from product use.

Acceptance and transportation

Covers procedures for inspecting goods upon receipt and responsibilities for shipping.

Title and risk of loss

Specifies when ownership and responsibility for goods transfers from seller to buyer.

General conditions

Outlines general terms and conditions governing the sale and performance of orders.

Severability

States that the invalidity of one part of the agreement does not affect the rest.

Welcome to Torchmate

Welcome Letter

A welcoming message to new Torchmate customers, emphasizing support and success.

Call us for help

Provides Torchmate's technical support hotline numbers and operating hours for assistance.

Torchmate Company History

Technical Support

Call, Fax, or Email

Details methods to contact Torchmate technical support for assistance with setup and operation.

Safety Information

Safety First

Highlights critical safety precautions for operating the equipment, emphasizing reading the manual.

Electric shock

Provides detailed instructions and warnings regarding the dangers of electric shock and how to prevent it.

Arc rays

Explains the risks of plasma arc rays to eyes and skin and the necessary protective measures.

FUMES AND GASES

Details the hazards associated with fumes and gases produced during plasma cutting and required safety precautions.

Safety First (continued)

Continues safety instructions, covering chemical exposure risks from dust and materials.

Fire or Explosion

Warns about fire and explosion hazards from sparks, hot materials, and flammable substances.

Cylinder Explosion

Addresses the risks associated with compressed gas cylinders and how to handle them safely.

Electrical power

Provides safety guidelines related to electrical connections, grounding, and power sources.

Plasma arc

Warns about the dangers of plasma arcs and how to avoid injury.

Electric and magnetic fields

Discusses potential health effects of electric and magnetic fields and mitigation strategies.

Automatic operation

Emphasizes safety during automatic operation of CNC machines and the need for trained personnel.

Noise

Highlights the risk of hearing loss from noise and the need for protective gear.

Heavy parts

Advises caution when lifting and moving heavy components and materials.

Flying debris

Warns about flying debris during cutting and the need for eye protection.

Pinch & crush points

Identifies pinch and crush hazards in moving machine parts and how to avoid them.

Hot Material

Warns about the high temperatures of cut materials and recommends safe handling practices.

Pressurized Air Lines

Details safety precautions for compressed air lines, including inspection and routing.

Receiving and Preparation

Preparations before assembly

Covers essential preparations like workshop space, power, and ventilation before starting assembly.

Compressed air and gas

Discusses requirements for compressed gas supplies for plasma operations and oxyfuel processes.

Fumes

Addresses fume and dust generation and the need for ventilation or air purification.

Consumables

Advises stocking consumables and provides contact information for ordering.

Receiving your shipment

Receiving shipping crates and cartons

Instructions for receiving and inspecting the shipment of the CNC Cutting System.

Inspect for shipping damage

Guidance on checking for and reporting any shipping damage to the equipment.

Check for missing parts

Instructions for verifying all parts are present using the parts checklist.

Parts checklist

Parts for the A-steps

Lists the parts and quantities required for the 'A-steps' of the cutting table assembly.

Parts for the B-steps

Lists the parts and quantities required for the 'B-steps' of binding the controller to the table.

Parts for the C-steps (optional)

Lists parts for the optional 'C-steps' of assembling the water table.

Parts for the C-steps (continued) (optional)

Lists additional parts for the optional 'C-steps' of water table assembly.

Parts for the D-steps

Lists the parts and quantities required for the 'D-steps' of deploying tools.

Parts for the D-steps Continued

Lists additional parts for the 'D-steps' of deploying tools.

Additional required equipment and tools

Lists essential equipment and tools needed for assembly and operation.

Step-by-step setup

A-B-C-D steps

Outlines the four main phases of setup: Assembling, Binding, Coupling, and Deploying.

List parts and components

Explains how parts lists are organized and where to find them.

Written instructions

Describes the detailed step-by-step instructions provided for assembly.

Illustrations

Explains the role of illustrations in guiding the assembly process.

Binding the Accumove™2

Overview of wiring

Introduces the wiring requirements for table adjustment and general operation.

Step B1: Run crossover Ethernet cable

Details the connection of the Ethernet crossover cable between the computer and the Accumove2 controller.

Step B2: Run motor cables

Explains how to connect the motor cables to the controller, emphasizing color-coding and precautions.

Step B3: Install the VMD software

Guides the user through the installation process of the VMD software from the USB flash drive.

Step B4: Set the IP address

Instructs on setting a static IP address for the computer and Accumove2 for secure communication.

Step B5: Set the initial datum and log on to VMD

Covers setting the initial datum and logging into the VMD software using admin credentials.

Step B6: Load configuration file for table

Details how to load the correct configuration file for the table and tool combination.

Step B7: Setting and resetting the table's datum

Explains how to set and reset the table's datum for movement and operation.

Step B8: Jog gantry to set side bearings

Guides on jogging the gantry to adjust and set the side bearings for smooth movement.

Step B9: Add underside bearings (optional)

Details the installation of optional underside roller bearings for routing applications.

Step B10: Test jog gantry at high speed

Tests the gantry's movement at high speed after bearing adjustment, checking for binding.

Typical additional wiring steps

Coupling the water table (optional)

Assemble the (optional) 2X4 water table

Provides step-by-step instructions for assembling the optional 2X4 water table.

Assembly steps

Lists the eight steps required to complete the water table assembly.

Required space

Details the space requirements and planning considerations for the water table location.

Step C1: Assemble the two end panels

Details attaching the two plates that form the water table's end panels using screws and nuts.

Step C2: Add a leveling foot to each leg

Explains how to attach leveling feet to each of the four legs for table alignment.

Step C3: Attach legs to each end panel

Describes attaching the legs to the end panel assemblies, with initial partial tightening of screws.

Step C4: Connect the side legs and side panels

Details connecting side legs and panels to corner legs and end panel assemblies.

Step C5: Insert cross-member into frame

Explains inserting the cross-member into the water table frame for support.

Step C6: Seal the edge to the water pan bed

Guides on sealing the water pan bed and edge using silicone sealant and screws.

Step C7: Install the drain valve and pan

Details installing the drain valve and placing the water pan into the table frame.

Step C8: Add the material support slats

Explains adding material support slats to the water table, noting they are locally sourced.

Step C8: Secure cutting table to water table

Details mounting the cutting table onto the water table and checking for squareness and level.

Cutting tools for Growth Series™ tables

Intelligent AVHC for plasma

Introduces the Intelligent AVHC system for high-quality plasma cutting and arc voltage height control.

Intelligent AVHC components

Lists the components that make up the Intelligent AVHC system.

Other tooling options

Discusses various optional tooling for increased machine versatility and where to find instructions.

Plate Marker

Describes the plate marker tool, its capabilities, and mounting options.

Oxy-fuel

Explains the oxy-fuel torch option for cutting heavier plate and refers to installation manual.

Router Z-axis

Details the router Z-axis option for 3D routing and machining of various materials.

Features of the Accumove2 AVHC

AVHC components

Lists the components and functions of the AVHC system.

What is arc voltage?

Explains the relationship between arc voltage, torch height, and cut quality.

Ohmic cap sensing

Describes how the ohmic cap is used to sense zero height for initial pierce height.

What is the VFC?

Explains the function of the VFC box in processing voltage signals and reducing EMI.

AVHC, VFC, and cables

Illustrates the AVHC system, VFC box, and associated cables.

Magnetic breakaway

Details the optional magnetic breakaway feature for torch protection and automatic stop.

Step D1: Attach the tool mounting bracket to the tool mounting pate

Optional direct use of the tool mounting plate

Explains the alternative of attaching height control directly to the mounting plate, sacrificing some Y-axis travel.

Step D2: Mount the AVHC lifter

Connect the cables

Instructs on routing and connecting various cables for the AVHC system using cable carriers.

Step D3: Prepare the plasma cutter

Verify power and compressed gas/air availability and quality

Ensures proper power and air/gas supply quality for the plasma cutter.

Making wire splices to the CNC cable and other cables

Provides methods for making wire splices for various connections, including wire nuts and solder.

Differences between plasma power units

Highlights differences in CNC cables and raw arc voltage availability between plasma cutters.

Pinouts on the Lincoln Electric plasma power unit

Shows the pinout diagram for Lincoln Electric plasma power unit connectors.

CNC interface cables for other types of plasma power units

Discusses CNC interface cables for non-Lincoln Electric plasma cutters and required raw arc voltage connections.

Step D4: Place the VFC unit

Inspect the VFC unit

Details the VFC unit's connections and mounting features.

Mount the VFC unit

Guides on selecting a location for mounting the VFC unit near the plasma power unit.

Trim the CNC interface cable

Instructs on trimming the CNC interface cable to shorten raw arc voltage wires.

Step D5: Connect the VFC unit

Attach the Accumove VFC cables

Details connecting the arc voltage/ohmic cable and height control cable to the VFC.

Splice the cables

Provides instructions for splicing wires, including polarity considerations for arc voltage signals.

Step D6a: Wiring for Lincoln Electric plasma cutters

Run and connect the wires

Details connecting plasma cutter cables to the VFC and Accumove2, including specific wire assignments.

Step D6b: Wiring for non-Lincoln Electric plasma cutters

Run and connect the wires

Guides wiring for non-Lincoln Electric plasma cutters, emphasizing raw arc voltage connections and support contact.

Maintenance and Parts

Growth Series care and maintenance

Provides guidance on keeping the machine clean, lubricating moving parts, and inspecting for looseness.

Cleaning the rails

Details using a nylon pad and lubricant cleaner for safe and effective cleaning of the rails.

Recommended 2X4 spare and replacement parts

Lists recommended spare and replacement parts with their part numbers for ordering.

Upgrade parts for the Growth Series 2X4

Provides a guide for ordering parts to upgrade the machine from 2x2 to 4x4 or add a water table.

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