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Lincoln Electric Torchmate 5100 Series User Manual

Lincoln Electric Torchmate 5100 Series
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June 5, 2019
Copyright 2019
Lincoln Electric Cutting Systems
USER GUIDE
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Lincoln Electric Torchmate 5100 Series Specifications

General IconGeneral
SoftwareTorchmate CAD/CAM
TechnologyCNC Plasma Cutting
TypeCNC Plasma Cutter
Cutting Area5 ft x 10 ft
Cutting CapacityUp to 1" (25.4 mm) Mild Steel
Max Output CurrentVaries with plasma power source
Plasma TypeAir plasma
Control SystemTorchmate CAD/CAM Software
WeightVaries based on configuration
Drive SystemRack and pinion
Cutting SpeedVaries with material and thickness
Voltage Requirements230V, 1-phase or 3-phase
Amperage RangeVaries with plasma power source
Duty CycleVaries with plasma power source
DimensionsVaries based on configuration
Torch OptionsCompatible with various plasma torches

Summary

Unpacking Your New Machine

Unpacking Your New Machine (Electrical Connections)

Steps for connecting power, air, and interface cables to the machine.

Unpacking Your New Machine (FlexCutâ„¢ 125)

Specific guidance for unpacking and connecting the FlexCut 125 plasma unit.

Unpacking Your New Machine (FlexCutâ„¢ 200/FlexCoolâ„¢ 35)

Instructions for unpacking the FlexCut 200 and FlexCool 35 components.

Connecting the FlexCut 200 to the 5100

Steps for wiring and connecting the FlexCut 200 plasma unit to the 5100.

Safety First and Precautions

General Safety Warnings

Highlights critical warnings and general safety practices for operation.

Electrical Shock Hazards

Details the dangers of electrical shock and necessary precautions.

Fumes and Gases Hazards

Explains dangers of fumes, gases, and toxic materials during operation.

Arc Ray and Fire Hazards

Covers risks from plasma arc rays, cutting sparks, and fire prevention.

Compressed Gas Cylinder Safety

Safety guidelines for handling compressed gas cylinders.

Site Preparation

Installation Site Requirements

Covers space, layout, power, air, gas, and ventilation needs for installation.

Grounding Your Machine

Grounding Procedures

Explains proper grounding methods for safety and noise suppression.

Power, Air, and Water Requirements

Electrical Power Requirements

Details input voltage, phase, and frequency for the machine.

Compressed Air Requirements

Specifies pressure, flow rate, and filtration for compressed air supply.

Powering Up the Machine

Startup Procedure

Step-by-step guide for powering on the machine and initializing systems.

Water Table Operation

Downdraft Operation

FlexCut 125 Plasma Controls

FlexCut 200 Plasma Controls

Performing Your First Test Cut

Straight Torch Test Cut Procedure

Step-by-step guide for performing the initial straight torch test cut.

Performing Your First Bevel Test Cut

Bevel Torch Test Cut Procedure

Step-by-step guide for performing the initial bevel torch test cut.

Visual Machine Designer (VMD) Overview

Using the Shape Library

Running a Job

Job Initialization Steps

Covers setting datum, opening jobs, and establishing program zero.

Setting Cut Parameters and Feed Rate

Details entering cut chart settings and adjusting feed rate for optimal cuts.

Achieving Cut Quality

VMD On-Board Nesting

5100 Bevel Capabilities

Creating a Bevel Cut

DXF Part Preparation

Covers preparing DXF files for bevel cuts using QuickCAM Pro.

Bevel Cut Software Workflow

Outlines the steps in QuickCAM Pro for creating bevel cuts.

Selecting Bevel Types and Parameters

Explains choosing bevel types and entering specific parameters.

Red Dot Indicator Accessory

Understanding Cut Bevel Basics

Troubleshooting Bad Cuts

Basic Troubleshooting

Machine Faults and Resolutions

Provides solutions for common machine errors and operational issues.

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