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Lincoln Electric PRO-CUT 60 User Manual

Lincoln Electric PRO-CUT 60
29 pages
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PRO-CUT 60
(Single Phase)
PLASMA CUTTING SYSTEM
OPERATOR’S MANUAL
For use with all code number machines thru 10394
IM399-D
May, 1999
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.
DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.
And, most
importantly, think before you act
and be careful.
R
®
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
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Lincoln Electric PRO-CUT 60 Specifications

General IconGeneral
BrandLincoln Electric
ModelPRO-CUT 60
CategoryCutter
LanguageEnglish

Summary

Safety and Hazard Warnings

Electric Shock Hazards

Discusses risks of electric shock and how to prevent it.

Arc Ray Hazards

Details dangers of arc rays and necessary eye/skin protection.

Fumes and Gas Hazards

Explains dangers of fumes and gases produced during plasma cutting.

Cutting Spark Hazards

Warns about fire and explosion risks from cutting sparks.

Plasma Arc Injury Risks

Covers potential injuries from the plasma arc itself.

Electric and Magnetic Field Dangers

Addresses potential health risks from EMF exposure.

Equipment Specifications

Product Information and Setup

Product Description

Details the features and capabilities of the PRO-CUT 60 plasma cutter.

Preheat Temperature Guidance

Provides recommendations for preheating materials before cutting.

User Responsibility in Operation

Outlines the user's role in ensuring proper operation and results.

Installation and Connections

Installation Safety Precautions

Safety measures to follow during equipment installation.

Machine Location Requirements

Guidelines for placing the plasma cutter for optimal performance and safety.

High Frequency Interference Protection

Methods to prevent radio and TV interference from the machine.

Electrical Input Connections

Details voltage, phase, and frequency requirements for power connection.

Machine Connections

Instructions for connecting the torch, work cable, and air supply.

Operating Procedures

Operating Sequence

Step-by-step guide for starting and performing plasma cutting.

Pilot Arc Functionality

Explains the purpose and behavior of the pilot arc.

General Cutting Recommendations

Best practices for plasma cutting operations.

Cutting Thin Gauge Sheet Metal

Specific techniques for cutting thin sheet metal.

Cutting Expanded Metal

Techniques for cutting expanded metal effectively.

Cutting Thick Metal Sections

Procedures for cutting thicker metal plates.

Plasma Gouging Techniques

How to perform plasma arc gouging.

General Cutting & Gouging Tips

Universal advice for all cutting and gouging scenarios.

System Enhancement Tips

Suggestions for improving utility and consumable life.

Maintenance and Troubleshooting

Routine Maintenance Procedures

Regular tasks to keep the machine in good working order.

Troubleshooting Guide

Steps to diagnose and resolve operational problems.

Troubleshooting Common Issues

Lists symptoms and checks for diagnosing machine problems.

Advanced Troubleshooting

Details on more complex issues and their solutions.

Safety LED and OCV Issues

Diagnosing problems related to the safety LED and OCV.

Status Lights and Operating Modes

Machine Status Indicators

Explains the meaning of various status lights and their conditions.

Safety and Thermal Light Interpretation

Interpreting safety and thermal status lights.

Component Replacement and Diagrams

Replacing PC Boards

Step-by-step guide for replacing circuit boards.

Wiring Diagram

Detailed schematic of the machine's electrical wiring.

Input Supply Connection Diagrams

Diagrams for connecting the input power supply to the machine.

Cutting Torch Connection Diagram

Illustration showing how to connect the plasma torch.

Service and Educational Resources

Available Service Manuals

List of service manuals offered by Lincoln Electric.

Educational Resources

Information on books, training, and educational materials.

Multilingual Safety Warnings

Essential safety warnings presented in multiple languages.

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