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Lincoln Electric Torchmate 4400 User Manual

Lincoln Electric Torchmate 4400
56 pages
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USER GUIDE
December 12, 2019
Copyright 2019
Lincoln Electric Cutting Systems

Other manuals for Lincoln Electric Torchmate 4400

Questions and Answers:

Lincoln Electric Torchmate 4400 Specifications

General IconGeneral
Drive SystemRack and pinion
TechnologyPlasma cutting
Cutting CapacityUp to 1 inch (25.4 mm) on mild steel
Table Size4' x 4'
SoftwareTorchmate CAD/CAM
Voltage230V
Cutting Area4' x 4' (1.22 m x 1.22 m)
Maximum Material Thickness1 inch (25.4 mm)

Summary

Safety Information

Electric Shock Hazards

Details on preventing electrical shock during operation and maintenance.

Arc Ray Hazards

Explains risks from plasma arc rays and necessary eye/skin protection.

Fumes and Gases Safety

Addresses hazards from cutting fumes and gases and ventilation requirements.

Fire and Explosion Prevention

Covers risks of fire and explosion from cutting operations and preventative measures.

Cylinder Safety

Provides instructions for safe handling and use of compressed gas cylinders.

Plasma Arc Injury Risks

Explains potential injuries from plasma arcs and pilot arcs.

Electric and Magnetic Field Dangers

Discusses potential health effects and precautions regarding EMF fields.

Site Preparation

Grounding Your Machine

Power, Air, and Water Requirements

FlexCut 80 Plasma Controls & Settings

FlexCut 125 Plasma Controls & Settings

Powering Up the Torchmate 4x00

Job Group Functions

Select Job Function

Guides on how to open and select jobs within the VMD software.

View Screen Navigation

Process Setup Tab

Used for entering material details and updating cut parameters.

Cut Parameters Section

Details all parameters affecting torch position and cutting behavior.

Datum & Program Zero Group

Datum Operation

Powers the machine and sets the home position for cutting.

Run Job Operation

Starts the execution of a selected job file in VMD.

Jogging Controls

Continuous Jog Mode

Moves the torch head continuously while direction is pressed.

Incremental Jog Mode

Moves the torch head by specified distances using an increment slider.

Point Jog Mode

Allows precise movement to a target position based on selected reference points.

AVHC and Dashboard Features

AVHC Automatic Voltage Height Control

Manages torch height based on arc voltage for consistent cuts.

IHS Initial Height Sense

Detects material height using ohmic contact or other methods.

Running a Plasma Cutting Job

Establishing Machine Zero (Datum)

Powers the machine and sets the home position for cutting.

Opening a Job File

Selects and loads a specific job file for execution.

Setting Up Material and Amperage

Configures cut parameters based on material thickness and plasma settings.

Plate Setup and Origin

Positions the torch and sets the starting point (program zero) on the material.

Cut Quality Assessment

Nesting Irregular Parts

Performing Your First Test Cut

Machine Maintenance Schedule

Cut Quality: Bevel Analysis

Causes of Bad Cuts

Basic Troubleshooting Guide

Machine Faults

Solutions for common machine operational problems and errors.

Software Faults

Addresses errors and issues encountered within the VMD software and controller.

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