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Lincoln Electric POWER WAVE R500 User Manual

Lincoln Electric POWER WAVE R500
56 pages
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Operator’s Manual
POWER WAVE
®
R500
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10295 | Issue D ate June-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12483
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
Question and Answer IconNeed help?

Do you have a question about the Lincoln Electric POWER WAVE R500 and is the answer not in the manual?

Lincoln Electric POWER WAVE R500 Specifications

General IconGeneral
Output Current Range5-500A
Open Circuit Voltage80V
Output Voltage Range10-44V
Power Factor0.95
Protection ClassIP23
ProcessesMIG, Flux-Cored, Stick, TIG, Arc Gouging
Wire Feed Speed Range50-780 ipm (1.3-19.8 m/min)

Summary

Section A: Warnings

California Proposition 65 Warnings

Prop 65 warnings for diesel and gasoline engine exhaust emissions.

Engine Powered Equipment Safety

Safety guidelines for operating engine-powered equipment, including ventilation and fuel handling.

Electrical and Arc Safety

Electric Shock Hazards

Precautions to avoid electric shock, especially in hazardous conditions.

Arc Ray Protection

Safety measures for protecting eyes and skin from arc rays.

Fumes and Gases Dangers

Risks associated with welding fumes and gases and ventilation requirements.

Fire and Explosion Hazards

Welding Sparks and Fire Prevention

Preventing fires and explosions caused by welding sparks and hot materials.

Cylinder Safety

Precautions for handling compressed gas cylinders to prevent explosions.

Installation

Installation Safety Precautions

Critical safety steps before starting equipment installation.

Input and Ground Connections

Requirements and safety for connecting input power and grounding the machine.

Operation

Operating Safety Precautions

Essential safety rules to follow before operating the machine.

Common Welding Procedures

Guidelines for performing welds, defining welding modes, and basic controls.

Troubleshooting

Basic Machine Problem Diagnosis

Troubleshooting steps for common machine issues like blown fuses or no power.

Using Status LED for System Problems

Interpreting status LED indicators to diagnose system problems.

Main Control Board Error Codes

List and explanation of error codes related to the main control board.

Input Control Board and Wire Drive Module Errors

Error codes associated with the input control board and wire drive module.

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