Page Number - 2
Form 403238
Failure to heed the following warnings including misuse,
over pressurizing, modifying parts, using incompatible
chemicals and fluids, or using worn or damages parts,
may result in equipment damage and/or serious per-
sonal injruy, fire explosions, or property damage.
Do not exceed the stated maximum working pressure
of the reel or of the lowest rated component in your
system.
Do not alter or modify any part of this equipment.
Do not operate this equipment with combustible gas.
Do not attempt to repair or disassemble the equipment
while the system is pressurized.
Make sure all fluid connections are securely tightened
before using this equipment.
Always read and follow the fluid manufacturers
recommendations regarding fluid compatibility, and
the use of protective clothing and equipment.
Check all equipment regularly and repair or replace
worn or damaged parts immediately.
Never point the dispensing valve at any part of the body
or at another person.
Never try to stop or deflect material from dispensing
valve or leading connection or component with your
hand or body.
Always check equipment for proper operation before
each use, making sure safety devices are in place and
operating properly.
Always follow the pressure relief procedure after shutting
off the pump, when checking or servicing any part of the
system, and when installing, cleaning or changing any
part of the system.
ASSEMBLY
Assemble reel as follows. Refer to SERVICE PARTS for part
numbers and location.
A. Assemble arbor and ratchet casting (237769) to support
assembly (237656) with hex head screws (50014) and
secure with hex nuts (51022).
B. Lubricate V-ring seal (237671) and assemble onto arbor
and ratchet casting (237769) with lip facing away from
arbor ratchet.
C. Assemble power spring assembly (237768) onto arbor
and ratchet casting (237769) until spring canister bottoms
on arbors shoulder.
D. Lubricate V-ring seal (237673) and assemble onto arbor
and ratchet casting (237769) with lip facing toward spring
canister.
E. Assemble axle assembly (241901) to sheave assembly
(237771) and secure with standoffs (237780).
F. Assemble axle and sheave assembly to reel by sliding the
axle assembly (241901) through the bearings in the arbor
and ratchet casting (237769) and securing with washer
(48217) and Tru-arc (68424).
Note: Shim as required using shims (48385) between
washer (48217) and arbor and ratchet casting (237769) to
eliminate axle end play.
G. Assemble outboard axle assembly (237781) to standoffs
(237780) and secure with nuts (51412©).
H. Rotate sheave assembly (237771) and align mounting
holes with mating holes in power spring canister (237768)
and secure using carriage bolts (237738), carriage bolt
(237739) and nuts (51412©).
Note: The carriage bolt (237739) (.875 long) must be
assembled in hole adjacent to pawl pin on power spring
assembly.
I. Assemble rollers onto 5/16" diameter pins in the order
illustrated on page (6). Hold in place while inserting the four
5/16" washer head bolts through the asembly and secure
with four 5/16" washer head nuts. Assemble roller outlet
arm assembly onto three of the bolts (50014) and secure
using three nuts (51002).
J. Assemble swivel assembly (237684) in axle assembly
(241901) and tighten.
K. Assemble inlet adapter (237686) into the swivel assembly
(237684) and secure with U-keeper (15674).
L. Assemble O-Ring (261187) and back-up ring (260389) into
axle assembly (241901).
Note: Lubricate seal before assembling.
M. Assemble outlet adapter (237678) into the axle assembly
(241901) and secure with U-keeper (15674).
N. Assemble hose clamp (272382©) to sheave assembly
(237771) with carriage bolt (237738) and secure with nut
(51010).
O. Assemble pawl (237683) to pawl pin on spring canister
(237768) and secure with washer (48327) and Tru-arc
(66316).
P. Assemble pawl spring (237695) to pawl (237683) and
carriage bolt (237739) and secure with locknut (51304).
Q. Assemble outboard bearing assembly (237784) to
outboard support (237787) using screws (50016).
HAND TIGHTEN ONLY AT THIS POINT.
R. Assemble outside bearing assembly and support to reel
assembly by sliding outboard axle through bearing. Align
two .406 mounting holes in both base and support and
insert one roll pin in each hole.
S. Adjust/align outside bearing assembly for free drum rotation
and tighten screws (50016).
© Indicates Change
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