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Lincoln LN-25 PRO User Manual

Lincoln LN-25 PRO
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Operator’s Manual
LN-25
PRO
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IM10076 | Issue D ate
Jun-16
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
11746, 11747
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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Lincoln LN-25 PRO Specifications

General IconGeneral
Output Current Range30-250A
ProcessesMIG, Flux-Cored
Wire Feed Speed Range50-700 IPM
Wire Size Range0.023-0.045 in (0.6-1.2 mm)
Input Current at Rated Output20A
Output Range30-250A

Summary

General Safety Information

Inspect Shipment for Damage

Inspect shipment for immediate damage upon receipt.

Read Manual and Safety Precautions

Read and understand manual and safety precautions for safe operation.

Wear Protective Gear

Protect yourself and others with appropriate safety gear.

Handle Hazardous Materials and Situations

Address specific hazardous conditions and materials.

Safety Warnings

Prop 65 Warnings

State warnings regarding diesel and gasoline engine exhaust constituents.

Arc Welding Dangers

General hazards and precautions for arc welding.

Engine-Driven Equipment Safety

Safety measures specific to engine-driven equipment.

EMF Hazards

Hazards and precautions related to EMF fields.

Electrical and Arc Ray Hazards

Electric Shock Risks

Warnings and precautions regarding electric shock.

Arc Ray Burns

Protection against burns from arc rays.

Welding Fume Dangers

Dangers of welding fumes and gases.

Fire, Explosion, and Gas Cylinder Safety

Fire & Explosion Prevention

Preventing fires and explosions from welding sparks.

Compressed Gas Cylinder Handling

Precautions for handling compressed gas cylinders.

Electrical Equipment Safety

Safety considerations for electrically powered units.

Electromagnetic Compatibility (EMC)

EMC Conformance and Introduction

CE mark conformity and EM emissions overview.

EMC Installation and Use

User responsibility for installation and managing disturbances.

EMC Area Assessment

Evaluating the surrounding area for potential EMC issues.

EMC Emission Reduction Methods

EMC Mains Supply and Shielding

Connecting to mains and shielding supply cables.

EMC Equipment Maintenance & Cables

Routine maintenance and cable management for EMC.

EMC Bonding and Earthing

Equipotential bonding and workpiece earthing for EMC.

Installation Guide

Technical Specifications Overview

Key technical data including voltage, current, duty cycle, and dimensions.

Installation Safety Precautions

Electrical Safety During Installation

Electrical shock warnings and safe installation practices.

Proper Unit Location

Proper placement for optimal performance and safety.

High Frequency Interference

Avoiding interference with RF controlled equipment.

Weld Cable Size Recommendations

Recommended cable sizes based on amperage and duty cycle.

Installation Connections

Shielding Gas Connection Procedure

Procedure for connecting shielding gas supply.

Installation Procedures

Wire Drive Setup

Steps for setting up the wire drive system.

Replace Gun Bushing

How to replace the gun bushing and related parts.

Installation Adjustments & Loading

Install Drive Rolls & Guides

Procedure for installing drive rolls and guides.

Load Wire Spools

Instructions for loading wire spools onto the feeder.

Installation Setup & Connections

Adjust Pressure Arm

Adjusting the pressure arm for optimal wire feeding.

Connect Welding Gun

Connecting the welding gun to the wire feeder.

Power Source Cable Connections

CC Power Source Connections

Diagrams for connecting to CC power sources.

CV Power Source Connections (Stud)

Diagrams for connecting to CV power sources.

Power Source Wiring Diagrams

CV Power Sources (Stud, No Remote/Local)

Wiring diagrams for CV sources without remote/local switch.

CV Power Sources (Twist-Mate, Remote/Local)

Wiring diagrams for CV sources with Twist-Mate and remote/local switch.

Power Source Integration Diagrams

CV Power Sources (Twist-Mate, No Remote/Local)

Wiring diagrams for CV sources with Twist-Mate, no remote/local.

Operation Introduction

Operational Safety Warnings

Critical safety warnings before operating the machine.

Understand Graphic Symbols

Explanation of symbols used on the machine and in the manual.

Operation Basics & Terms

Define Welding Terms

Definitions of common welding terms.

General Description & Functionality

Overview of the LN-25 PRO's features and capabilities.

Recommended Processes & Limitations

Suitable welding processes and limitations.

Compatible Power Sources

List of compatible power sources.

Front Panel Controls

Front Panel Controls Overview

Identification and function of controls on the front panel.

Operation Settings & Adjustments

CV Operation Parameter Setup

How to set parameters for CV operation.

Wire Feed Speed for CC Operation

Adjusting WFS for CC power sources.

Welding Modes Explained

Constant Current Welding Guide

Guidelines for welding with CC power sources.

Detailed Front Panel Controls

WFS Knob and Range Switch

Using the WFS knob and range switch.

Gun Trigger and Work Sense Lead

Connecting and using the gun trigger and work sense lead.

LED Indicators Explained

Understanding the Thermal and Polarity LEDs.

Internal Control Components

Internal Control Layout

Identification of internal switches and components.

Internal Control Functions

Trigger Interlock & CV/CC Switch

Functions of trigger modes and CV/CC settings.

Spool Retainer & Brake Adjustment

Adjusting spool retainer and brake.

Cold Feed Wire Threading

Using the cold feed feature for wire threading.

Rear Panel Controls

Gas Purge Function

Function of the gas purge button.

Available Accessories

Factory Installed Equipment

Description of pre-installed accessories.

Drive Roll Kits for Wire Types

Types of drive roll kits available for different wire types.

Accessory Cables and Kits

Timer Kits & Power Cables

Details on timer kits and coaxial power cables.

Work & Feeder Cables

Information on work and feeder cable packages.

Accessory Components & Clamps

Jumper Plugs & Ground Clamps

Accessories for power source connection and grounding.

Gun Receiver Bushings

Various gun receiver bushings for different gun types.

Specialty Accessories

Spindle Adapters & Water Kits

Adapters for spools and water connection kits.

Regulators & Wire Feed Speed Meters

Gas regulators and wire feed speed meters.

Equipment Maintenance

Maintenance Safety Precautions

Critical safety warnings before performing maintenance.

Routine & Periodic Maintenance Tasks

Tasks for regular and periodic upkeep.

Voltmeter Accuracy Validation

Procedure to verify and adjust the analog voltmeter.

Maintenance Procedures

Wire Feed Speed Calibration

Steps to calibrate the wire feed speed mechanism.

Troubleshooting Guide

Using the Troubleshooting Guide

Instructions for navigating the troubleshooting section.

Troubleshooting Output Issues

Error Codes & Motor Overload

Diagnosing digital display error codes and motor issues.

Troubleshooting Power-Up Failures

Troubleshooting power-up issues and display absence.

Troubleshooting Output & Gas Flow

Diagnosing output problems and gas flow failures.

Troubleshooting Wire Feed Issues

Inconsistent Wire Feeding

Addressing issues with inconsistent wire feed.

Incorrect or Stuck Wire Feed Speed

Troubleshooting incorrect or stuck wire feed speeds.

Troubleshooting Arc Quality

Variable or Hunting Arc Issues

Diagnosing and fixing an unstable or hunting arc.

Poor Arc Starts & Bead Quality

Resolving issues with arc starts and bead appearance.

Technical Diagrams

LN-25 PRO Analog Wiring Diagram

Schematic of the unit's electrical wiring.

Unit Dimension Print

Physical Unit Dimensions

Physical dimensions and measurements of the unit.

Customer Assistance Policy

Lincoln Electric Support Information

Information on Lincoln Electric's customer support and advice policy.

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