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Linhai M565Li T3 EFI User Manual

Linhai M565Li T3 EFI
338 pages
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2020 ATV
SERVICE MANUAL 20.0
PN. F010106A27
M565Li T3 EFI
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Engine
Chassis
Final Drive
Brakes
Electrical

Table of Contents

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Linhai M565Li T3 EFI Specifications

General IconGeneral
BrandLinhai
ModelM565Li T3 EFI
CategoryOffroad Vehicle
LanguageEnglish

Summary

CHAPTER 1 GENERAL INFORMATION

1.1 IMPORTANT INFORMATION

General guidelines for handling and working with the ATV components, including safety and preparation.

1.2 V.I.N AND ENGINE SERIAL NUMBER

Procedures for locating and identifying vehicle and engine identification numbers for service records.

1.3 VEHICLE DIMENSIONS

Key physical dimensions of the ATV for reference, measurement, and clearance checks.

CHAPTER 2 MAINTENANCE

2.1 PERIODIC MAINTENANCE

Schedule and procedures for routine inspections, adjustments, and lubrication to ensure optimal performance and longevity.

2.2 FUEL SYSTEM

Maintenance and inspection procedures for fuel lines, fuel filter, and related components to ensure proper fuel delivery.

2.3 TOE ALIGNMENT

Method for checking and adjusting front wheel toe alignment for proper steering and balanced tire wear.

2.4 BRAKING SYSTEM INSPECTION

Checks for fluid level, leaks, pad wear, disc condition, and hose integrity in the hydraulic brake system.

2.5 SUSPENSION SPRING RPELOAD ADJUSTMENT

Procedures for adjusting the spring preload on front and rear suspension components to suit load conditions.

2.6 WHEELS

Inspection of wheels for damage, and procedures for wheel removal and installation with proper torque specifications.

2.7 TIRE PRESSURE

Guidelines for maintaining correct tire pressure and checking tread depth for safe operation and maneuverability.

2.8 FRAME, NUTS, BOLTS, FASTENERS

Periodic inspection of fastener tightness and cotter pin placement to ensure chassis integrity and safety.

CHAPTER 3 ENGINE

3.1 Service information

General information including unit conversion, safety precautions, fuel/oil/coolant recommendations, and engine specifications.

3.2 INSPECTION AND ADJUSTMENT

Procedures for inspecting and adjusting critical engine components like valve clearance, idle speed, and spark plugs for optimal performance.

3.3 Engine Removal, Inspection & Installation

Comprehensive guide covering the entire process of engine removal, detailed inspection of components, and reinstallation.

3.4 Cooling and lubrication system

Maintenance and inspection of the engine's cooling system (coolant, radiator, thermostat) and lubrication system (oil, pump, filter).

3.5 FUEL INJECTION SYSTEM

Detailed information on the ECU, injectors, throttle body, sensors, and troubleshooting for the electronic fuel injection system.

CHAPTER 4 CHASSIS

4.1 A-RM REPLACEMENT

Step-by-step instructions for replacing the A-arm assembly, including torque specifications and safety warnings.

4.2 SWING ARM

Procedures related to the swing arm, likely for inspection, maintenance, or replacement of its components.

4.3 FRONT STRUT REPLACEMENT

Detailed procedure for removing and replacing the front strut assembly, including spring compression and torque values.

4.4 FRONT STRUT BALL JOINT REPLACEMENT

Instructions for replacing the ball joint of the front strut assembly using specialized tools and torque specifications.

4.5 STEERING POST ASSEMBLY

Procedures for inspecting and assembling the steering post, including grease fittings, nut tightening, and steering checks.

CHAPTER 5 FINAL DRIVE

5.1 WHEEL, HUB, AND SPINDLE TORQUE TABLE

Table listing torque specifications for mounting hardware related to wheels, hubs, and spindles.

5.2 FRONT HUB DISASSEMBLY/INSPECTION

Steps for safely disassembling and inspecting the front wheel hub and its bearings for wear or damage.

5.3 FRONT HUB REMOVAL/INSPECTION 4x4(ATV500)

Detailed process for removing and inspecting the front hub on 4x4 models, including critical safety precautions.

5.4 FRONT HUB BEARING REPLACEMENT 4X4

Procedures for replacing front hub bearings, emphasizing careful inspection and handling due to close tolerances.

5.5 FRONT DRIVE AXLE (INNER AND OUTER CV JOINT) REMAVAL/ INSPECTION (4X4)

Instructions for removing, inspecting, and disassembling the front drive axle and its CV joints.

5.6 FRONT DRIVE AXLE INSTALLATION (4X4)

Steps for correctly installing the front drive axle assembly, ensuring proper alignment, sealing, and connection.

5.9 REAR HUB INSPECTION

Procedure for inspecting the rear hub, including removal of wheel, caliper, and checking A-arms and bushes.

5.10 REAR GEAR CASE COMPONENT IDENTIFICATION

An exploded view and comprehensive list of components for the rear gear case assembly.

5.11 REAR GEAR CASE DISASSEMBL

Detailed steps for safely disassembling the rear gear case, including oil draining and removal of various components.

5.13 FRONT GEAR CASE DISASSEMBLY

Exploded view and parts list detailing the disassembly process for the front gear case assembly.

5.14 FRONT GEARCASE DISASSEMBLY

Step-by-step instructions for disassembling the front gear case assembly, covering all components.

5.15 FRONT GEARCASE ASSEMBLY

Procedures for reassembling the front gear case, including component placement, lubrication, and torque specifications.

CHAPTER 6 BRAKES

6.1 SPECIFICATIONS

Technical specifications and service limits for front and rear brake caliper pad friction material, disc thickness, and runout.

6.2 TORQUE

Table of torque specifications for various brake system mounting bolts, nuts, and banjo bolts.

6.5 FLUID REPLACEMENT/BLEEDING PROCEDURE

Detailed instructions for changing brake fluid and bleeding the hydraulic brake system to remove air and ensure proper function.

6.6 HAND BRAKE MASTER CYLINDER REMOVAL/ INSPECTION /INSTALLATION

Procedures for removing, inspecting, and installing the hand brake master cylinder assembly, including torque and bleeding steps.

6.7 FRONT PAD REMOVAL / INSPECTION / INSTALLATION

Steps for removing, inspecting, and installing front brake pads, including measurement of friction material thickness and caliper reassembly.

6.8 FRONT DISC INSPECTION / REMOVAL / REPLACEMENT

Guidelines for inspecting, measuring, and replacing the front brake disc based on wear, thickness variance, and runout.

6.9 FRONT CALIPER REMOVAL/ INSPECTION / INSTALLATION

Procedures for removing, inspecting, and installing the front brake caliper assembly, including hose connections and bleeding.

6.10 REAR BRAKE PAD REMOVAL/ INSPECTION / INSTALLATION

Steps for removing, inspecting, and installing rear brake pads, including measurement of friction material thickness and caliper reassembly.

6.11 REAR CALIPER REMOVAL/ INSPECTION/ INSTALLATION

Procedures for removing, inspecting, and installing the rear brake caliper assembly, including hose connections and bleeding.

6.12 REAR BRAKE DISC INSPECTION / REMOVAL / REPLACEMENT

Guidelines for inspecting, measuring, and replacing the rear brake disc based on wear, thickness variance, and runout.

6.13 FOOT BRAKE PEDAL FOR B-TYPE

Adjustment procedure for the foot brake pedal push rod length on B-type models to ensure correct engagement.

CHAPTER 7 ELECTRICAL

7.1 PARTS INSPECTION AND SERVICE

Procedures for replacing and adjusting the headlight assembly, including bulb replacement and beam alignment.

7.2 BATTERY

Comprehensive guide on battery handling, charging, inspection, removal, installation, and testing procedures for optimal performance.

7.3 IGNITION SYSTEM

Troubleshooting guide for ignition system faults, including common issues, circuit diagrams, and component resistance checks.

7.4 CHARGING SYSTEM

Procedures for checking the charging system, including current draw, battery voltage, and stator coil resistance to ensure proper function.

7.5 ELECTRICS STARTING SYSTEM

Troubleshooting steps for diagnosing issues with the electric starter motor, relays, switches, and wiring connections.

7.6 COOLING SYSTEM

Troubleshooting procedures for the cooling fan motor, thermo switch, relays, and related wiring to identify and fix cooling system failures.

7.7 LIGHTING SYSTEM

Troubleshooting guide for lighting system failures, covering fuses, switches, bulb circuits, and voltage checks for headlights and taillights.

7.8 GEAR SHIFT SWITCH TEST

Circuit diagram and switch table for testing the gear shift switch operation and ensuring correct gear engagement indication.

7.9 SPEEDOMETER SYSTEM

Information on the speed sensor, meter display, and technical parameters for the speedometer system, including Hall sensor installation.

7.10 MAIN SWITCH AND HANDLE SWITCH

Schematic diagrams illustrating the main switch and various handle switches (turn indicators, horn, lights) for European models.

7.11 FUEL GAUGE/ FUEL LEVEL SENSOR

Procedure for measuring the resistance of the fuel level sensor at different float positions to determine its operational status.

7.12 THE OPERATION PRINCIPLE OF THE ELECTRIC 4WD SHIFT

Explanation of how the electric 4WD shift system operates, including rider controls and mechanical engagement sequences.

7.13 WIRING DIAGRAM

Comprehensive wiring diagram illustrating the entire electrical system of the ATV, showing component connections and color coding.

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