Linhai M565Li T3 EFI - User Manual

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2020 ATV

SERVICE MANUAL 20.0

PN. F010106A27

M565Li T3 EFI

WARNING

The parts of different types/ variants/ versions maybe un-interchangeable, even some parts

have almost same appearance. Always refer to Parts Manual of each ATV model for spare

parts information and service.

※

General Information

※Maintenance

※Engine

※Chassis

※Final Drive

※Brakes

※Electrical

Main Page

Contents4
General Information6
Preparation for Removal Procedures7
Gaskets, Oil Seals and O-Rings7
Lock Washers/Plates and Cotter Pins7
Bearings and Oil Seals7
Circlips8
Checking the Connections8
Conversion Table9
VIN and Engine Serial Number10
Vehicle Dimensions11
Maintenance14
Lubricants and Fluids18
Lubrication Recommendations19
Fuel Filter20
Fuel Lines20
Fuel System20
Vent Lines and Roll over Valve21
Fuel Pump Module21
Fuel Module Removal22
Fuel Pressure Relief Procedure23
Toe Alignment24
Braking System Inspection25
Hose/Fitting Inspection25
Foot Brake Adjustment25
Adjusting Brake Pedal25
Foot Brake Testing26
To Adjust (Set Up) the Mechanical Drum Brake28
Suspension Spring Preload Adjustment29
Wheel Installation30
Wheel, Hub Torque Table30
Wheel Removal30
Wheels30
Tire Pressure31
Frame, Nuts, Bolts, Fasteners32
Engine35
Table of Contents37
Unit Conversion Table38
General Precautions39
Fuel, Oil and Engine Coolant Recommendation41
Engine Running-In41
Engine Shape & Location of Engine Identification Number43
Engine General Information44
- Valves & Cylinder Head46
- Cylinder, Piston, Piston Ring & Crankshaft47
Maintenance Specifications50
Engine Tightening Torque List57
Engine Service Tools61
- Materials for Operation and Fixing63
- Inspection and Adjustment64
- Period Maintenance Table66
- Procedure of Maintenance & Adjustment68
- Valve Clearance68
- Engine Idle Speed70
- Spark Plug71
- Air Filter72
  - Drive Belt, CVT73
  - Check Engine Oil Level75
- Inspection of Lubrication System75
  - Replace Engine Oil76
  - Replacing Oil Filter77
- Inspection of Cooling System78
  - Oil Filter Element Inspection78
  - Oil Filter Element Installation78
  - Replacing Coolant79
- Inspection of Cylinder Pressure80
- Testing Cylinder Pressure81
- Engine Removal, Inspection & Installation83
- Engine Removal87
- Cylinder Head Cover87
- Timing Chain Tensioner87
- Cylinder Head, Guide Chain Plate89
- Start Decompression COMP89
- Camshaft, Rocker Arm89
- Timing Driven Sprocket89
- Cylinder91
- CVT Cover91
- Driving Pulley / Driven Pulley /Drive Belt91
- Sector Gear94
- Water Pump95
- Oil Filter96
- Left Crankcase Cover/Magneto Stator96
- Magneto Rotor97
- Starting Driven Gear/Starting Dual Gear97
- Oil Pump Drive Gear/Oil Pump Dual Gear98
- Engine Center99
- Right Crankcase99
- Front Output Shaft, Driven Bevel Gear100
- Drive Bevel Gear101
- Cylinder Head Cover 2.Cylinder Head Cover Seal Ring106
- Camshaft Inspection107
- Cylinder Head Cover Remove Rocker Arm108
- Rocker Arm Inspection109
- Rocker Arm Shaft109
- Valve Spring Removal110
- Valve Spring Inspection112
- Valve Removal112
- Valve Inspection113
- Valve Stem and Valve Guide Clearance114
- Valve Face and Seat115
- Valve Guide Removal116
- Valve Guide Inspection116
- Water Temperature Sensor and Thermostat117
- Injector Seat117
- Cylinder Head Installation119
- Valve Installation121
- Valve Spring Installation122
- Thermostat Installation124
- Injector Seat Installation124
- Upper Guide Chain Inspection124
- Cylinder Body Inspection124
- Cylinder Body Inner Diameter Inspection125
- Pistion126
- Pistion Ring Groove Clearance126
- Pistion Ring Free Gap and Pistion Ring End Gap127
- Pistion Pin and Pin Bore128
- Pistion Pin Bore128
- Drive Pulley, Driven Pulley, Drive Belt130
- Driven Pulley Inspection136
- Driven Pulley Sliding Sheave Inspection138
- Cam Inspection139
- Driven Pulley Spring Inspection140
- Driven Pulley Assembly140
- Drive Belt140
- CVT Case Inspection141
- Lower Timing Chain Guide Inspection141
- Tensioner Plate Inspection141
- Timing Chain Inspection142
- Gearshift, Drive Sector Gear142
- Crankcase (LH) Cover143
- Crankcase Inspection148
- Ball Bearing and Oil Sealing Inspection150
- Front Output Shaft153
- Driven Bevel Gear153
- Measure Bevel Gear Backlash154
- Bevel Gear Spacer Adjusting Method154
- “O” Ring Seal154
- Gear Surface Contact Inspection156
- Drive Shaft Inspection157
- Drive Layshaft Combination157
- Engine Installation161
- Crankshaft Axial Play162
- Connecting Rod Big End Axial Play162
- Balance Shaft163
- Oil Pump Inspection163
- Middle Parts of Engine Installation165
- Magnetor Rotor Combination171
- Shaft Sleeve, Blanking Cap172
- Chain Guide179
- Cylinder Head179
- Decompressor Starter181
- Cooling and Lubrication System187
- Engine Cooling System Chart189
- Engine Coolant190
- Inspection of Cooling Circuit191
- Inspection and Cooling of Radiator and Water Hoses Radiator Cap192
- Inspection of Fan Motor194
- Radiator Hose Inspection194
- Inspection of Water Temperature Sensor196
- Inspection of Thermo Switch196
- Inspection of Thermostat198
- Inspection of Water Pump Cover202
- Inspection of Engine Lubrication System206
- Fuel Injection System209
- Ecu211
- ECU Temperature Requirements213
- ECU Power Requirements213
- ECU Installation Requirements213
- Injector View214
- Seal Rings214
- Seal Rings Replacement215
- Lubricant Recommendation (Injector)215
- Over-Voltage (Injector)216
- Temperature Requirements (Injector)216
- Fuel Contamination (Injector)216
- Wire Routing (Injector)216
- Injector Handling217
- Installation Guide Lines (Injector)218
- Injector Replacement Techniques219
- Injector Plugging220
- Injector Cleaning220
- Throttle Body Assembly (with Stepper Motor)221
- Throttle Body Removal222
- Throttle Body Installation222
- Throttle Body Handling223
- Engine Cool Ant Temperature Sensor224
- Oxygen Sensor227
- Ignition Coil228
- Diagnostic Tools233
- Motor Scanner (for MT05 EMS)233
- Troubleshooting243
- Engine will Not Start or Is Hard to Start243
- Engine Stalls Easily or Has Unstable Idle Speed244
- Poor Engine Running in High-Speed Range245
- Exhaust Smoke Is Dirty or Thick245
- Engine Lacks Power246
- Engine Overheats246
- Engine Is Noisy247
- Slipping Clutch248
- Chassis249
- A-RM Replacement250
- Front Strut Replacement ATV500251
- Front Strut Ball Joint Replacement252
- Steering Post Assembly253
- Final Drive255
- Wheel, Hub and Spindle Torque Table256
- Front Hub Disassembly/Inspection256
- Front Hub Removal/Inspection 4X4257
- Front Hub Installation 4X4258
- Front Hub Bearing Replacement 4X4259
- Front Drive Axle (Inner and Outer CV Joint) Removal and Inspection260
- Front Drive Axle Installation (4X4)262
- Front Drive Axle Disassembly and Inspection (4X4)262
- Front Drive Axle Asssembly (4X4)264
- Rear Hub Inspection267
- Rear Gear Case Component Identification269
- Rear Gear Case270
- Rear Gear Case Assembly272
- Front Gear Case Disassembly277
- Front Gearcase Assembly285
- Brakes291
- Brakes Specifications292
- Brake System Service Notes292
- Burnishing Procedure293
- Fluid Replacement/Bleeding Procedure294
- Brake Bleeding-Fluid Change294
- Hand Brake Master Cylinder Removal/Inspection/Installation296
- Front Pad Removal/Inspection/Installation297
- Front Disc Inspection/Removal/Replacement298
- Front Caliper Removal/Inspection/Installation299
- Rear Brake Pad Removal/Inspection/Installation300
- Rear Caliper Removal/Inspection/Installation301
- Rear Brake Disc Inspection/Removal/Replacement302
- Foot Brake Pedal for B-Type303
- Electrical305
- Headlight Lamp Replacement306
- Headlight Adjustment306
- Battery Inspection/Removal307
- Battery Installation308
- Battery Testing308
- Load Test308
- Ignition System Troubleshooting309
- Ignition System Circuit Diagram309
- Charging System Circuit Diagram314
- Current Draw - Key off314
- Electrics Starting System317
- Starter Motor Troubleshooting318
- Cooling System321
- If the Fan Motor Fails to Turn321
- If the Heat Alarm Unit Working324
- Lighting System326
- Lighting System Troubleshooting327
- Light System Check328
- Gear Shift Switch Test330
- Switch Table331
- Speedmeter System332
- Speed Sensor Operation332
- Dial Meter333
- LCD Meter333
- Main Switch and Handle Switch334
- Fuel Gauge/Fuel Level Sensor335
- Electric 4WD Shift Operation Principle336
- Wiring Diagram337

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Linhai M565Li T3 EFI Specifications

General

Brand	Linhai
Model	M565Li T3 EFI
Category	Offroad Vehicle
Language	English

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