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Linhai ATV 260 Service Manual

Linhai ATV 260
362 pages
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2009 ATV
SERVICE MANUAL EUROPE 09.0
PN. F010102A01
ATV 260/300
Model 2004
2005
Special Edition - Anniversary
2x4
4x4
Mini 50/80/100/150
B-Type 150/200, 2x4
260/300, 2x4/ 4x4
ATV520
ATV400-2
ATV400-2B
Attachment
:
Delphi Small Engine Management System Service
Manual
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Engine
Chassis
Final Drive
Transmission
Brakes
Electrical

Table of Contents

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Linhai ATV 260 Specifications

General IconGeneral
BrandLinhai
ModelATV 260
CategoryOffroad Vehicle
LanguageEnglish

Summary

ATV Maintenance Procedures

Periodic Maintenance Schedule

Details a schedule for periodic maintenance, including items, intervals, and actions like inspection, cleaning, and lubrication.

Engine Service and Specifications (260/300/400 cc)

Engine Maintenance Specifications

Lists standard and limit values for engine components like cylinder bore, camshaft dimensions, and valve dimensions.

Valve Clearance Adjustment Procedure

Guides on measuring and adjusting valve clearance for correct engine operation.

Cylinder and Piston Service Details

Details cylinder inspection, piston and ring measurements, and the process for assembling the cylinder and piston.

50/80cc Engine Service Procedures

Scheduled Maintenance Tasks

Covers general information, air filter, spark plug, valve adjustment, and carburetor idle settings.

Cylinder Head and Valve Service

Details important information, valve adjustment, and specifications for cylinder head and valves.

Cylinder and Piston Measurement

Provides tech criteria for cylinder and piston measurements, including bore, ring gap, and pin dimensions.

Ignition System Troubleshooting and Testing

Covers installation information, troubleshooting, CDI inspection, ignition coil, and magneto testing procedures.

100/125/150/200 cc Engine Service

Engine Removal and Installation Procedures

Details procedures for removing and installing major engine components like cylinder head, piston, and crankshaft.

Ignition System Diagnostics and Testing

Provides installation information, troubleshooting, CDI inspection, ignition coil, and magneto testing procedures.

ATV Final Drive System Service

ATV Transmission System Service

Engine and Transmission Removal Process

Outlines the procedure for removing the engine and transmission, including disconnecting various systems.

Transmission Reassembly Steps

Covers installing shafts, bearings, covers, and torqueing bolts for transmission reassembly.

Transmission Troubleshooting Checklist

Lists checks for shifting difficulty and transmission locking issues, with diagnostic steps.

ATV Brake System Service

Brake Fluid Replacement and Bleeding

Details the process for changing brake fluid and bleeding the brake system to remove air.

ATV Electrical System Service

Battery Inspection, Charging, and Testing

Details battery inspection, removal, installation, charging, and testing procedures, including safety warnings.

Ignition System Troubleshooting Guide

Addresses common ignition issues like no spark, weak spark, and intermittent spark with diagnostic steps.

Charging System Diagnostics

Explains charging system circuit diagram, current draw checks, and troubleshooting for fuses, battery, and voltage.

Electric Starting System Troubleshooting

Guides through troubleshooting starter motor failures and checks for fuses, battery, and switches.

ATV Wiring Diagrams

Provides detailed wiring diagrams for various ATV models and configurations.

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