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Linhai 2009 ATV 400-2B User Manual

Linhai 2009 ATV 400-2B
362 pages
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2009 ATV
SERVICE MANUAL EUROPE 09.0
PN. F010102A01
ATV 260/300
Model 2004
2005
Special Edition - Anniversary
2x4
4x4
Mini 50/80/100/150
B-Type 150/200, 2x4
260/300, 2x4/ 4x4
ATV520
ATV400-2
ATV400-2B
Attachment
:
Delphi Small Engine Management System Service
Manual
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Engine
Chassis
Final Drive
Transmission
Brakes
Electrical

Table of Contents

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Linhai 2009 ATV 400-2B Specifications

General IconGeneral
BrandLinhai
Model2009 ATV 400-2B
CategoryOffroad Vehicle
LanguageEnglish

Summary

Chapter 1 General Information

1.1 Important Information

Key information and procedures for preparation, replacement parts, gaskets, oil seals, and bearings.

1.2 VIN and Engine Serial Number

Illustrations showing the location of the Vehicle Identification Number and engine serial number.

1.3 Vehicle Dimensions

Visual representations and dimensions for various ATV models including 2004, 2005, Mini/Youth, B-Type, etc.

Chapter 2 Maintenance

2.1 Periodic Maintenance

Schedule for regular inspections, adjustments, and lubrication of important components.

2.2 Fuel System

Procedures for inspecting and maintaining the fuel system, including fuel lines and filter.

2.3 Toe Alignment

Method and procedure for adjusting the toe alignment of the ATV using a string.

Chapter 3A Engine 260/300/400 cc

3.1 Maintenance Specifications

Detailed standard and limit values for engine components like cylinder, camshaft, and valves.

3.2 Parts Inspection and Service

Procedures for inspecting and servicing engine parts such as valve clearance and spark plugs.

3.3 Cylinder Head

Detailed steps for cylinder head removal, inspection, and installation.

Chapter 3B Engine 50cc/80cc

3.1 Scheduled Maintenance

Routine maintenance schedule, specifications, and troubleshooting for 50cc/80cc engines.

3.2 Cylinder head, Valve

Inspection and adjustment procedures for cylinder head and valve components.

3.3 The cylinder and the piston

Inspection criteria and procedures for the cylinder, piston, and piston rings.

Chapter 3C Engine 100/125/150/200

3.1 Preparation for Removal Procedures

General guidelines for preparing parts before removal and disassembly.

3.2 Replacement Parts

Guidelines for replacing gaskets, oil seals, O-rings, bearings, and oil seals.

3.3 Periodic Inspection and Adjustment

Procedures for periodic checks and adjustments of air filter, spark plug, and valve clearance.

Chapter 4A Chassis

4.1 A-RM Replacement

Procedures for replacing the A-arm assembly, including early design and maintenance-free pivot designs.

4.2 Swing Arm

Installation procedures for the swing arm assembly, excluding ATV400-2 and ATV400-2B models.

4.3 Front Strut Replacement

Step-by-step instructions for replacing the front strut assembly on specific ATV models.

Chapter 4B Chassis

4.1 Front Wheel/ Hub

Procedures for front wheel and hub removal, inspection, and installation.

4.2 A-RM Replacement

Detailed steps for A-arm replacement, including removal, inspection, and installation.

4.3 Final Drive

Procedures for rear wheel and drive chain removal, inspection, and adjustment.

Chapter 5 Final Drive

5.1 Wheel, Hub, and Spindle Torque Table

Torque specifications for front wheel nuts, rear wheel nuts, and hub nuts.

5.2 Front Hub Disassembly/Inspection

Procedures for disassembling and inspecting the front hub and bearings.

5.3 Front Hub Assembly

Steps for assembling the front hub for 2WD and 4WD ATV models.

Chapter 6 Transmission

6.1 Gear Shifter Removal

Procedures for removing the gear shifter assembly from the ATV.

6.2 Gear Shifter Disassembly

Steps for disassembling the shifter housing, slides, and related components.

6.3 Shifter Assembly

Procedures for reassembling the shifter housing, slides, and shift lever.

Chapter 7 Brakes

7.1 Specifications

Technical specifications for front and rear brake pads, discs, and calipers.

7.2 Torque

Torque specifications for brake system mounting bolts and nuts.

7.3 Brake System Service Notes

Important recommendations for brake system service, fluid levels, and lever/pedal function.

Chapter 8 Electrical

8.1 Parts Inspection and Service

Procedures for inspecting and replacing headlight lamps on various ATV models.

8.2 Battery

Procedures for battery inspection, removal, installation, charging, and testing.

8.3 Ignition System

Troubleshooting guide for ignition system issues like no spark, weak, or intermittent spark.

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