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Linhai LH400CUV-2 User Manual

Linhai LH400CUV-2
208 pages
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LH400CUV-2
SERVICE MANUAL

Table of Contents

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Linhai LH400CUV-2 Specifications

General IconGeneral
BrandLinhai
ModelLH400CUV-2
CategoryOffroad Vehicle
LanguageEnglish

Summary

Chapter 1 General Information

1.1 Important Information

General procedures for maintenance and repairs, part replacement, and component handling.

1.2 VIN and Engine Serial Number

Location of Vehicle Identification Number (VIN) and engine serial number.

1.3 Vehicle Dimensions

Key dimensions of the vehicle, including length, width, and height.

Chapter 2 Maintenance

2.1 Periodic Maintenance

Schedule and guidelines for regular vehicle inspection, cleaning, lubrication, and adjustments.

2.6 Braking System Inspection

Checks for brake fluid level, leaks, pad wear, and hose/fitting condition.

2.7 Suspension Spring Preload Adjustment

Procedure for adjusting front and rear suspension spring preload for optimal ride.

2.8 Wheels

Inspection of wheels for damage, checking wheel nut tightness, and wheel removal/installation.

2.9 Tire Pressure

Inspection of tire pressure and tread depth, with recommended values.

Chapter 3 Engine

3.1 Maintenance Specifications

Standard and limit values for engine components like cylinder, bore, and camshaft.

3.2 Parts Inspection and Service

Procedures for valve clearance, idling speed, spark plug, and compression pressure checks.

3.3 Cylinder Head

Detailed steps for cylinder head removal, inspection, and installation.

3.6 Cylinder and Piston

Procedures for removing, inspecting, and installing the cylinder and piston assembly.

3.7 V-Belt, Clutch and Secondary/Primary Sheave

Detailed instructions for servicing the V-belt, clutch, and sheave components.

3.11 Cooling System

Procedures for radiator inspection, water pump service, and thermostat replacement.

Chapter 4 Chassis

4.1 Front A-Arm Replacement

Procedure for removing and installing the front A-arm assembly.

4.2 Rear A-Arm Replacement

Steps for removing and installing the rear A-arm assembly.

4.3 Rear Stabilizer Bar Removal/Installation

Procedure for removing and installing the rear stabilizer bar and bushings.

4.4 Front Strut Replacement

Instructions for removing and installing the front strut assembly.

4.5 Front Strut Ball Joint Replacement

Procedure for replacing the front strut ball joint using specialized tools.

4.7 Steering Assembly Removal/Installation

Procedure for removing and installing the steering wheel, column, and assembly.

Chapter 5 Final Drive

5.1 Wheel, Hub, and Spindle Torque Table

Torque specifications for wheel nuts, hub nut, and spindle components.

5.3 Front Hub Removal/Inspection

Procedure for removing and inspecting the front hub and its bearings.

5.5 Front Hub Bearing Replacement

Procedure for replacing the front hub bearings, including inspection.

5.6 Front Drive Axle Removal/Inspection (4X4)

Instructions for removing and inspecting the front drive axle assembly.

5.11 Rear Hub and Knuckle Removal/Inspection

Procedure for removing and inspecting the rear hub and knuckle assembly.

5.15 Rear Gearcase Exploded View

Exploded diagram of the rear gearcase assembly with part identification.

5.20 Front Gearcase Disassembly/Inspection (4X4)

Procedure for disassembling and inspecting the front gearcase.

5.22 Front Differential Disassembly/Inspection (4X4)

Procedure for disassembling and inspecting the front differential.

Chapter 6 Transmission

6.1 Gear Shifter Removal

Steps for removing the gear shifter assembly from the frame.

6.2 Shifter Disassembly

Procedure for disassembling the shifter housing, including spring and bullet removal.

6.5 Shift Linkage Adjustment

Guidelines for adjusting shift linkage rods to resolve shifting issues.

6.6 Engine and Transmission Removal

Detailed steps for removing the engine and transmission from the vehicle frame.

6.8 Transmission Disassembly

Steps for disassembling the transmission, including covers, gears, and shafts.

Chapter 7 Brakes

7.1 Specifications

Brake system specifications, including pad and disc thickness limits.

7.3 Brake System Service Notes

Important notes and recommendations for brake system maintenance and service.

7.5 Brake Bleeding-Fluid Change

Instructions for bleeding brake lines and changing brake fluid.

7.7 Parking Brake Adjustment

Procedure for adjusting the parking brake for proper engagement and holding.

7.9 Front Pad Removal / Inspection / Installation

Procedure for removing, inspecting, and installing front brake pads.

7.11 Front Caliper Removal/ Inspection / Installation

Procedure for removing, inspecting, and installing the front brake caliper.

7.14 Rear Brake Disc Inspection / Removal / Replacement

Inspection, removal, and replacement of the rear brake disc.

Chapter 8 Electrical

8.2 Battery

Procedures for battery inspection, removal, installation, and testing.

8.3 Ignition System

Troubleshooting guide for no spark, weak, or intermittent spark issues.

8.4 Charging System

Procedure for checking charging system components and current draw.

8.5 Electrics Starting System

Troubleshooting guide for starter motor operation failures.

8.7 Lighting System

Wiring diagrams and troubleshooting for headlights, taillights, and related circuits.

8.13 Operation Principle of Electric 4WD Shift

Explanation of the electric 4WD shift system's operation and troubleshooting.

8.14 Wiring Diagram

Wiring diagrams for the vehicle's electrical systems.

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