EasyManua.ls Logo

Linhai ATV 300 - Service Manual

Linhai ATV 300
362 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
2009 ATV
SERVICE MANUAL EUROPE 09.0
PN. F010102A01
ATV 260/300
Model 2004
2005
Special Edition - Anniversary
2x4
4x4
Mini 50/80/100/150
B-Type 150/200, 2x4
260/300, 2x4/ 4x4
ATV520
ATV400-2
ATV400-2B
Attachment
:
Delphi Small Engine Management System Service
Manual
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Engine
Chassis
Final Drive
Transmission
Brakes
Electrical

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Linhai ATV 300 and is the answer not in the manual?

Summary

General Information and Vehicle Overview

Important Information and Procedures

General guidelines for preparation, replacement parts, and component handling like gaskets and O-rings.

Vehicle Identification Numbers

Locating VIN and Engine Serial Number for different ATV models.

ATV Model Dimensions

Visual overview and dimensional data for various ATV models.

ATV Maintenance Procedures

Periodic Maintenance Schedule

Schedule for regular maintenance tasks, detailing items, intervals, and required actions.

Fuel System Maintenance

Procedures for inspecting and servicing the fuel system, including lines and filters.

Wheel Alignment and Tire Pressure

Instructions for adjusting toe alignment and checking tire pressure for optimal handling.

Engine Service and Specifications (260;300;400 cc)

Engine Maintenance Specifications

Detailed technical specs for engine components like cylinder, camshaft, valves, and piston.

Engine Parts Inspection and Service

Procedures for inspecting and servicing engine parts, including valve clearance and spark plugs.

Cylinder Head Service Procedures

Steps for removing, inspecting, and installing the cylinder head assembly.

Chassis and Suspension Service

A-Arm Replacement Guide

Instructions for replacing the A-arm assembly on various ATV models.

Swing Arm Assembly Service

Procedures for installing and adjusting the swing arm assembly.

Front Strut Replacement

Guide for replacing the front strut assembly on specific ATV models.

Final Drive System Service

Hub and Spindle Torque Specifications

Table of torque values for front hub and spindle components.

Front Hub Disassembly and Inspection

Detailed steps for removing, disassembling, and inspecting front hubs and bearings.

Front Drive Axle Service

Procedures for removing and inspecting front drive axles and CV joints.

Front Gearcase Disassembly and Inspection

Steps for disassembling and inspecting the front gearcase and its components.

Transmission System Service

Gear Shifter Service Procedures

Instructions for removing, disassembling, and assembling the gear shifter.

Transmission Disassembly Steps

Detailed guide for disassembling the transmission case, shafts, and gears.

Transmission Assembly Procedures

Steps for reassembling the transmission, including covers, shafts, and gears.

Brake System Maintenance

Brake Specifications and Torque

Specifications and torque values for brake system components like calipers and discs.

Brake Fluid Service

Procedure for replacing brake fluid and bleeding the hydraulic brake system.

Front Brake Pad Service

Guide for removing, inspecting, and installing front brake pads.

Electrical System Service

Headlight and Lighting System Service

Procedures for replacing headlight bulbs and troubleshooting lighting system issues.

Battery Inspection and Service

Steps for inspecting, removing, installing, and testing the ATV battery.

Ignition System Troubleshooting

Diagnostic guide for ignition system problems like no spark or weak spark.

Wiring Diagrams

Comprehensive wiring diagrams for USA and Europe models, detailing system connections.

Summary

General Information and Vehicle Overview

Important Information and Procedures

General guidelines for preparation, replacement parts, and component handling like gaskets and O-rings.

Vehicle Identification Numbers

Locating VIN and Engine Serial Number for different ATV models.

ATV Model Dimensions

Visual overview and dimensional data for various ATV models.

ATV Maintenance Procedures

Periodic Maintenance Schedule

Schedule for regular maintenance tasks, detailing items, intervals, and required actions.

Fuel System Maintenance

Procedures for inspecting and servicing the fuel system, including lines and filters.

Wheel Alignment and Tire Pressure

Instructions for adjusting toe alignment and checking tire pressure for optimal handling.

Engine Service and Specifications (260;300;400 cc)

Engine Maintenance Specifications

Detailed technical specs for engine components like cylinder, camshaft, valves, and piston.

Engine Parts Inspection and Service

Procedures for inspecting and servicing engine parts, including valve clearance and spark plugs.

Cylinder Head Service Procedures

Steps for removing, inspecting, and installing the cylinder head assembly.

Chassis and Suspension Service

A-Arm Replacement Guide

Instructions for replacing the A-arm assembly on various ATV models.

Swing Arm Assembly Service

Procedures for installing and adjusting the swing arm assembly.

Front Strut Replacement

Guide for replacing the front strut assembly on specific ATV models.

Final Drive System Service

Hub and Spindle Torque Specifications

Table of torque values for front hub and spindle components.

Front Hub Disassembly and Inspection

Detailed steps for removing, disassembling, and inspecting front hubs and bearings.

Front Drive Axle Service

Procedures for removing and inspecting front drive axles and CV joints.

Front Gearcase Disassembly and Inspection

Steps for disassembling and inspecting the front gearcase and its components.

Transmission System Service

Gear Shifter Service Procedures

Instructions for removing, disassembling, and assembling the gear shifter.

Transmission Disassembly Steps

Detailed guide for disassembling the transmission case, shafts, and gears.

Transmission Assembly Procedures

Steps for reassembling the transmission, including covers, shafts, and gears.

Brake System Maintenance

Brake Specifications and Torque

Specifications and torque values for brake system components like calipers and discs.

Brake Fluid Service

Procedure for replacing brake fluid and bleeding the hydraulic brake system.

Front Brake Pad Service

Guide for removing, inspecting, and installing front brake pads.

Electrical System Service

Headlight and Lighting System Service

Procedures for replacing headlight bulbs and troubleshooting lighting system issues.

Battery Inspection and Service

Steps for inspecting, removing, installing, and testing the ATV battery.

Ignition System Troubleshooting

Diagnostic guide for ignition system problems like no spark or weak spark.

Wiring Diagrams

Comprehensive wiring diagrams for USA and Europe models, detailing system connections.

Linhai ATV 300 Specifications

General IconGeneral
BrandLinhai
ModelATV 300
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals