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Linhai ATV 300 B-type User Manual

Linhai ATV 300 B-type
341 pages
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2007 ATV
SERVICE MANUAL USA 07.0
PN. F010103A01
ATV 260/300
Model 2004
2005
Special Edition - Anniversary
2x4
4x4
B-Type ATV 150/200, 2x4
B-Type ATV 260/300, 2x4/ 4x4
Youth ATV 50/80
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Engine
Chassis
Final Drive
Transmission
Brakes
Electrical

Table of Contents

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Linhai ATV 300 B-type Specifications

General IconGeneral
BrandLinhai
ModelATV 300 B-type
CategoryOffroad Vehicle
LanguageEnglish

Summary

CHAPTER 1 GENERAL INFORMATION

Important Information

Essential guidelines for service procedures, tool usage, work area cleanliness, and part handling.

CHAPTER 2 MAINTENANCE

Periodic Maintenance

Schedule for regular inspections, adjustments, and lubrication of key ATV components for safety and reliability.

Braking System Inspection

Details checks for brake fluid level, leaks, pedal feel, pad wear, and disc condition.

Frame, Nuts, Bolts, Fasteners

Torque specifications for critical frame fasteners and periodic checks for tightness.

CHAPTER 3 A ENGINE 260cc / 300 cc

Maintenance Specifications

Standard and limit values for engine components like cylinder head, cylinder bore, camshaft, and valves.

Parts Inspection and Service

Procedures for inspecting and servicing engine parts, including valve clearance, idle speed, and spark plug.

Cylinder Head

Details cylinder head removal, inspection for warpage, and installation procedures.

Camshaft and Rocker Arms

Explains camshaft and rocker arm removal, inspection of lobes, and installation.

CHAPTER 3B ENGINE 50cc/80cc

Scheduled Maintenance

Outlines routine maintenance for the 50cc/80cc engine, including air filter, spark plug, and valve adjustments.

CHAPTER 3C ENGINE 100/125/150/200

Periodic Inspection and Adjustment

Covers routine maintenance like air filter, spark plug, valve clearance, and oil checks for various models.

Engine Removal and Installation

Provides step-by-step instructions for removing and installing the engine, including cylinder head and camshaft procedures.

Ignition System

Covers ignition system troubleshooting, CDI inspection, and coil resistance tests.

CHAPTER 5 FINAL DRIVE

Front Drive Axle (Inner and Outer CV Joint) Removal/ Inspection (4X4)

Details the removal, inspection, and replacement of the front drive axle and CV joints for 4WD models.

Front Drive Axle Installation (4X4)

Covers the installation of the front drive axle assembly, including boot banding and grease application for 4WD.

CHAPTER 6 TRANSMISSION ATV 260/300 and B-Type 260/300

Shift Linkage Adjustment

Provides procedures for adjusting the shift linkage to correct engagement, noise, or selector range issues.

Engine and Transmission Removal

Outlines the steps for removing the engine and transmission from the ATV frame, including disconnecting various components.

Engine and Transmission Installation

Details the procedures for installing the engine and transmission back into the ATV frame, including mount bolt tightening.

Trouble Shooting Checklist

Lists common transmission problems like shifting difficulty or locked transmission and provides troubleshooting steps.

CHAPTER 7 BRAKES

Fluid Replacement/Bleeding Procedure

Details the steps for replacing brake fluid and bleeding the hydraulic brake system to remove air.

Front Pad Removal / Inspection / Installation

Explains how to remove, inspect, and install front brake pads, including thickness measurement and caliper adjustment.

Front Disc Inspection / Removal / Replacement

Details the inspection, removal, and replacement of the front brake disc, including thickness and runout measurements.

Front Caliper Removal/ Inspection / Installation

Covers the removal, inspection, and installation of the front brake caliper assembly, including bleeding and testing.

Rear Brake Pad Removal/ Inspection / Installation

Explains the removal, inspection, and installation of rear brake pads, including thickness measurement and caliper torque.

Rear Caliper Removal/ Inspection/ Installation

Covers the removal, inspection, and installation of the rear brake caliper assembly, including bleeding and testing.

Rear Brake Disc Inspection / Removal / Replacement

Details the inspection, removal, and replacement of the rear brake disc, including thickness and runout measurements.

CHAPTER 8 ELECTRICAL

Battery

Details battery service, inspection, removal, installation, and testing procedures, including electrolyte and charging.

Ignition System

Provides troubleshooting steps for no spark, weak spark, or intermittent spark issues related to spark plug, coil, and CDI.

Charging System

Explains the charging system circuit diagram and troubleshooting steps for current draw and voltage issues.

Electrics Starting System

Covers the starting system circuit diagram and troubleshooting steps for starter motor failures.

Wiring Diagram

Presents detailed wiring diagrams for various ATV models and electrical systems.

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