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Linhai ATV 500-D T3 EFI User Manual

Linhai ATV 500-D T3 EFI
291 pages
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2019 ATV
SERVICE MANUAL EUROPE 19.0
PN. F010106A26
ATV 500-D T3 EFI
WARNING
The parts of different types/ variants/ versions maybe un-interchangeable, even some parts
have almost same appearance. Always refer to Parts Manual of each ATV model for spare
parts information and service.
General Information
Maintenance
Engine
Chassis
Final Drive
Brakes
Electrical
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Linhai ATV 500-D T3 EFI Specifications

General IconGeneral
BrandLinhai
ModelATV 500-D T3 EFI
CategoryOffroad Vehicle
LanguageEnglish

Summary

Foreword

WARNING

Indicates hazards resulting in severe injury or death to operator or bystander.

CAUTION

Indicates hazards resulting in personal injury or machine damage.

NOTE

Highlights key information or instructions for clarity.

CHAPTER 1 GENERAL INFORMATION

1.1 IMPORTANT INFORMATION

Provides essential information for proper service and disassembly procedures.

1.2 V.I.N AND ENGINE SERIAL NUMBER

Details on locating and identifying the Vehicle Identification Number and Engine Serial Number.

1.3 VEHICLE DIMENSIONS

Specifications for the overall dimensions and measurements of the ATV.

CHAPTER 2 MAINTENANCE

2.1 PERIODIC MAINTENANCE

Guidelines for routine inspection, adjustment, and lubrication intervals.

2.2 FUEL SYSTEM

Procedures for inspecting and maintaining the ATV's fuel system.

2.3 TOE ALIGNMENT

Instructions for checking and adjusting the vehicle's toe alignment.

2.4 BRAKING SYSTEM INSPECTION

Procedures for inspecting the ATV's braking system components.

CHAPTER 3 ENGINE

3.1 Removal and Installation of Engine, Drive Train and Gearshift Unit

Detailed steps for removing and installing the engine, drive train, and gearshift assembly.

3.2 Troubleshooting

Common engine problems and their diagnostic and corrective procedures.

3.5 Engine Removal, Inspection & Installation

Comprehensive guide to engine removal, inspection, and reinstallation steps.

3.6 Carburetor/EFI

Detailed procedures for the carburetor and Electronic Fuel Injection (EFI) system.

CHAPTER 4 CHASSIS ATV 500

4.1 A-RM REPLACEMENT

Procedure for replacing the A-arm component of the ATV chassis.

4.3 FRONT STRUT REPLACEMENT

Instructions for replacing the front strut assembly of the ATV.

4.4 FRONT STRUT BALL JOINT REPLACEMENT

Procedure for replacing the ball joint on the front strut assembly.

4.5 STEERING POST ASSEMBLY

Details on the removal, inspection, and installation of the steering post assembly.

CHAPTER 5 FINAL DRIVE ATV500

5.2 FRONT HUB DISASSEMBLY/INSPECTION(4X4)

Steps for disassembling and inspecting the front hub system, specifically for 4x4 models.

5.3 FRONT HUB ASSEMBLY

Procedures for assembling the front hub components.

5.4 FRONT HUB INSTALLATION

Instructions for properly installing the front hub assembly.

5.7 REAR GEAR CASE ASSEMBLY

Procedure for assembling the rear gear case.

CHAPTER 6 BRAKES

6.1 SPECIFICATIONS

Technical specifications for the front and rear brake calipers and discs.

6.5 FLUID REPLACEMENT/BLEEDING PROCEDURE

Steps for replacing brake fluid and bleeding the brake system.

6.7 FRONT PAD REMOVAL / INSPECTION / INSTALLATION

Steps for removing, inspecting, and installing front brake pads.

6.9 FRONT CALIPER REMOVAL/ INSPECTION / INSTALLATION

Steps for removing, inspecting, and installing the front brake caliper.

CHAPTER 7 ELECTRICAL

7.2 BATTERY

Information on battery handling, service, inspection, and testing procedures.

7.3 IGNITION SYSTEM

Troubleshooting and circuit diagram for the ATV's ignition system.

7.5 ELECTRICS STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

7.13 WIRING DIAGRAM

Complete wiring diagram for the ATV's electrical system.

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