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General| Brand | Linhai |
|---|---|
| Model | 2009 ATV 520 |
| Category | Offroad Vehicle |
| Language | English |
Key procedures and advice for safe and effective service operations.
Identification of vehicle and engine serial numbers for record-keeping and parts lookup.
Specifications for various ATV models, including length, width, and height.
Schedule and procedures for regular maintenance tasks to ensure optimal vehicle performance and longevity.
Maintenance and inspection procedures for the ATV's fuel system components.
Instructions for checking and adjusting the toe alignment of the ATV's wheels for proper handling.
Inspection, maintenance, and adjustment procedures for the ATV's braking system.
Guidance on adjusting the suspension spring preload based on operator weight and load.
Procedures for wheel installation, removal, and torque specifications for wheel nuts.
Recommended tire pressure specifications and inspection guidelines for safe operation.
Periodically inspect fastener tightness and torque specifications for chassis components.
Detailed technical specifications and limits for engine parts and components.
Procedures for inspecting and servicing various engine parts, including adjustments and measurements.
Removal, inspection, and installation procedures for the ATV engine's cylinder head assembly.
Procedures for the removal, inspection, and installation of the camshaft and rocker arm components.
Detailed steps for removing, inspecting, and installing the engine's valves and valve springs.
Procedures for removing, inspecting, and installing the engine's cylinder and piston assembly.
Instructions for the removal, inspection, and assembly of the V-belt and clutch/sheave systems.
Procedures for the removal, inspection, and installation of the magneto and starter clutch components.
Steps for the removal, inspection, and installation of the engine's oil pump assembly.
Procedures for the removal, inspection, and assembly of the engine's crankcase and crankshaft.
Maintenance and inspection procedures for the engine's cooling system, including radiator and thermostat.
Procedures for the removal, disassembly, inspection, and assembly of the engine's carburetor.
Routine maintenance schedule and procedures for the 50cc/80cc engine models.
Procedures for cylinder head and valve maintenance, inspection, and specifications.
Steps for inspecting and servicing the cylinder and piston, including measurements and tolerances.
Procedures for the driving belt system and starting lever assembly and disassembly.
Instructions for dismantling, inspecting, and assembling the final transmission unit.
Procedures for dismantling, inspecting, and assembling the crankcase and crankshaft.
Guidelines and requirements for the engine's lubricating system, including oil specifications.
Procedures for carburetor repair, troubleshooting, disassembly, and assembly.
Information on the starter system's installation, troubleshooting, and motor removal.
Procedures for dismantling and assembling the magneto system, including inspection steps.
Troubleshooting, inspection, and testing procedures for the ATV's ignition system components.
General procedures to follow before removing engine parts for service.
Guidelines for using genuine and appropriate replacement parts for engine service.
Schedule and procedures for regular inspection and adjustment of engine components.
Detailed steps for removing and installing the complete engine assembly.
Procedures for carburetor inspection, adjustment, and assembly.
A table listing torque specifications for various engine fasteners.
Troubleshooting and reference standards for the ATV's ignition system.
Procedures for replacing the A-arm assembly on specific ATV models.
Instructions for installing and adjusting the swing arm assembly on specific ATV models.
Steps for replacing the front strut assembly on specific ATV models.
Procedures for replacing the ball joint in the front strut assembly.
Instructions for the assembly and adjustment of the ATV's steering post.
Procedures for front wheel, hub, and drum brake removal, inspection, and installation.
Steps for the removal, inspection, and installation of the A-arm assembly.
Procedures for the removal, installation, and inspection of the final drive assembly and drive chain.
Instructions for the removal, inspection, and installation of the ATV's swing arm.
Torque specifications for front wheel, hub, and spindle components.
Procedures for disassembling and inspecting the front wheel hub assembly.
Steps for assembling the front wheel hub for specific ATV models.
Procedures for installing the front hub assembly on 2WD ATV models.
Steps for replacing front hub bearings on 4x4 ATV models.
Procedures for removing and inspecting the front drive axle and CV joints on 4x4 ATVs.
Steps for installing the front drive axle assembly on 4x4 ATV models.
Procedures for disassembling and inspecting the front drive axle on 4x4 ATV models.
Steps for disassembling the rear gearcase, including oil drainage and component removal.
Procedures for assembling the rear gearcase, including seal and bearing installation.
Steps for assembling the front gearcase, including shaft, gear, and seal installation.
Procedures for disassembling and inspecting the front differential assembly.
Steps for assembling the front differential, including preload clearance checks.
Procedures for removing the rear and front propeller shafts.
Steps for removing the gear shifter assembly from the ATV.
Procedures for disassembling the gear shifter housing and its components.
Steps for assembling the gear shifter housing and its parts correctly.
Procedures for installing the assembled gear shifter onto the ATV.
Instructions for adjusting the shift linkage rod ends for proper gear engagement.
Detailed steps for removing the engine and transmission assembly from the ATV frame.
Procedures for installing the engine and transmission assembly back into the ATV frame.
Steps for disassembling the transmission case and its internal components.
Procedures for assembling the transmission case with all internal components.
A guide to diagnosing and resolving common transmission shifting and locking issues.
Technical specifications and service limits for the front and rear brake calipers and discs.
Torque specifications for various brake system mounting bolts and nuts.
Important service notes and recommendations for maintaining the brake system.
Procedure for properly burnishing new brake pads to ensure optimal braking effectiveness.
Steps for replacing brake fluid and bleeding the brake system to remove air.
Procedures for removing, inspecting, and installing the hand brake master cylinder.
Steps for removing, inspecting, and installing front brake pads.
Procedures for inspecting, removing, and replacing the front brake disc.
Steps for removing, inspecting, and installing the front brake caliper assembly.
Procedures for removing, inspecting, and installing rear brake pads.
Steps for removing, inspecting, and installing the rear brake caliper assembly.
Procedures for inspecting, removing, and replacing the rear brake disc.
Adjustment procedure for the foot brake pedal on B-Type models.
Procedures for inspecting and servicing various electrical components, including lamp replacement.
Information on battery inspection, removal, installation, and testing procedures.
Troubleshooting guide for ignition system issues like no spark or weak spark.
Procedures for checking and troubleshooting the ATV's charging system.
Troubleshooting guide for the electric starting system when it fails to operate.
Troubleshooting procedures for the cooling system fan motor failures.
Wiring diagrams and troubleshooting for the ATV's lighting system.
Information on the reverse limit system and its adjustment.
Testing procedures for the gear position indicator switch.
Technical parameters and installation instructions for the speedometer sensor.
Schematics and identification of main and handle switches for USA and Europe models.
Procedures for removing, installing, and inspecting the fuel gauge and level sensor.
Explanation of the operational principle of the electric 4WD shift system.
Comprehensive wiring diagrams for various ATV models and systems.
