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Linhai LH40DA User Manual

Linhai LH40DA
92 pages
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OWNER’S/OPERATOR’S
MANUAL
Europe 18.0
PN.F010202A22
WARNING
Read this Manual,
and any
Supplements
Carefully
Before Operating
Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS
NOT DESIGENED
FOR USE ON
RENTAL TRACKS
OR RACING
LH40DA
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST
HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR
PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS
CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
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Linhai LH40DA Specifications

General IconGeneral
BrandLinhai
ModelLH40DA
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction and Safety Notices

Important Safety Notice

Critical safety advice for modifications, aftermarket parts, and warranty.

Practice Responsible ATV Riding

Guidelines for safe and responsible ATV operation, respecting rules and environment.

Understanding Warning Symbols and Signal Words

Safety Alert Symbols and Signal Words

Explains warning symbols and signal words like WARNING, CAUTION, and NOTE.

General Safety Warnings

Specific Operation and Age Restrictions

Details warnings on vehicle misuse, towing limits, and age restrictions for operation.

Electrical, Load, and Surface Warnings

Covers warnings about high voltage, load capacity, tire pressure, and hot surfaces.

Battery Charging and Handling Warnings

Provides warnings on battery charging safety, acid hazards, and proper handling procedures.

ATV Use and Passenger Safety

Details warnings on safe ATV use, passenger requirements, and proper riding practices.

Post-Accident Inspection Recommendation

Recommends professional dealer inspection after a rollover or accident.

Rider Skills and Judgment Warning

Highlights the need for good judgment and physical skills for safe operation.

Extreme Terrain and Jumping Warning

Warns against operating on extreme terrain, slopes, or jumping due to high risk.

Daily Pre-Ride Inspection Procedures

Tire Inspection

Check tire condition and pressures before each ride for safety.

Battery Inspection

Check batteries and charge them to ensure proper power.

Brake System Checks

Inspect brake fluid, operation, and check for leaks.

Throttle/Accelerator Pedal Check

Ensure smooth operation, closing, and freeplay of the throttle pedal.

Lights and Switches Check

Verify operation of headlights, taillights, brake lights, and switches.

Motor Stop Switch Functionality

Check the proper function of the motor stop switch.

Wheel and Steering Checks

Inspect wheel tightness, bearing condition, and steering for looseness or noise.

Loose Parts and Fasteners

Visually inspect for damaged components or loose nuts/bolts.

Operator and Passenger Safety Gear

Ensure helmets, goggles, and clothing are appropriate for safe riding.

Seat Belt Operation

Check seat belts for proper operation, wear, and secure latching.

Operation Warnings and Hazards

Accelerator Pedal Malfunction Warning

Warning about potential hazards from a malfunctioning accelerator pedal.

Loose Seat Warning

Alert to the danger of operating with a loose seat, leading to loss of control.

Seat Belt Usage Warning

Emphasizes the risk of severe injury or death from not wearing seat belts properly.

Tip-Over Hazard Warning

Warns against stopping tipping vehicle with limbs; risk of severe injury.

Pinch Point Hazard Warning

Caution regarding pinch points when lowering the cargo bed.

Cargo Bed Overloading Warning

Warns that overloading the cargo bed affects handling and stability.

Passenger in Cargo Bed Warning

Prohibits carrying passengers in the cargo bed due to fall risk.

Shock Absorber Adjustment Warning

Highlights risks of uneven shock absorber adjustment affecting handling.

Brake Operation Warning

Warns against operating with improperly functioning brakes.

Control Familiarity Warning

Stresses the importance of understanding all controls to prevent loss of control.

Cold Weather Control Cable Warning

Caution about freezing control cables in cold weather affecting vehicle control.

Improper Cargo/Towing Warning

Warns about consequences of improper vehicle loading or towing.

Improper Modification Warning

Advises against improper installation of accessories or modifications.

Improperly Serviced Brakes Warning

Warns about risks associated with improperly serviced or adjusted brakes.

Damaged Control Cables Warning

Alerts to the dangers of damaged control cables restricting operation.

Battery Handling and Electrolyte Hazards

Details hazards of battery electrolyte (acid) and explosive gases.

Improper Fuse Usage Warning

Caution about using incorrect fuses, which can lead to electrical system damage or fire.

Hot Headlight Bulb Warning

Warns about the heat of headlight bulbs and potential burn/fire risk.

Wet Brakes Warning After Washing

Advises testing brakes after washing due to reduced stopping ability.

Protective Gear Usage Warning

Emphasizes wearing helmets, eye protection, and protective clothing for safety.

Alcohol and Drugs Operation Warning

Prohibits operating the ATV under the influence of alcohol or drugs.

Excessive Speed Operation Warning

Warns against operating at excessive speeds, increasing loss of control risk.

Stunts and Wheelies Warning

Discourages stunts like wheelies and jumps due to accident risk.

Pre-Operation Inspection and Maintenance Warning

Highlights risks of not inspecting or maintaining the ATV before operation.

Hands/Feet on Footrests Warning

Advises keeping hands on handlebars and feet on footrests during operation.

Unfamiliar Terrain Operation Caution

Stresses extra care when operating on unfamiliar terrain.

Rough, Slippery, or Loose Terrain Warning

Warns about risks of operating on challenging terrain without proper skills.

Improper Hill Climbing Warning

Details dangers of improper hill climbing techniques, risking overturn.

Improper Turning Warning

Warns against improper turning, which can cause loss of control or overturn.

Steep Hills Operation Warning

Advises against operating on excessively steep hills due to overturn risk.

Descending Hills Warning

Provides guidance on safe downhill travel to prevent loss of control or overturn.

Crossing Hills or Turning on Hills Warning

Warns about dangers of improperly crossing or turning on hills.

Hill Climbing Stalling Warning

Addresses risks of stalling or rolling backward while climbing hills.

Operating Over Obstacles Warning

Caution about operating over obstacles, risking loss of control or overturn.

Skidding or Sliding Warning

Warns about losing control due to skidding or sliding on slippery surfaces.

Improper Tires or Tire Pressure Warning

Warns about risks from using improper tires or incorrect tire pressure.

Riding on Frozen Lakes/Rivers Warning

Warns against riding on frozen bodies of water due to ice break-through risk.

Vehicle Identification and Control Functions

Recording Vehicle Identification Numbers

Instructions on recording Frame VIN and Motor Serial Number for identification.

Key Switch Operation

Warning against turning the key to 'OFF' while the ATV is in motion.

LCD Meter Overview

Details the functions and indicators of the ATV's LCD meter.

Throttle Control Warning

Alerts to dangers of sticking or improperly operating throttle controls.

Throttle Lever Operation

Explains the operation of the throttle lever and its spring-loaded mechanism.

Front and Rear Brakes Fluid Check

Instructions for checking brake fluid levels in reservoirs before riding.

Front and Rear Brake Operation

Describes how the front and rear brakes are operated and tested.

Spongy Brake Pedal Warning

Warns against operating with a spongy brake pedal, which indicates braking loss.

Setting and Releasing the Parking Brake

Provides steps for setting and releasing the parking brake.

Parking Brake Safeguards

Important safety notes regarding parking brake use and limitations.

Auxiliary Brake Operation

Explains the function and cautions for using the auxiliary brake.

Brake Fluid Level Indicator

Identifies the location and function of the brake fluid level indicator.

Master Cylinder Brake Fluid Check

Details how to check brake fluid level in the master cylinder.

Operator's Seat Security

Caution to ensure the operator's seat is completely secured before riding.

Automatic Transmission Selector Operation

Explains how to operate the transmission selector lever.

Transmission Shifting Caution

Warns against shifting selector while motor is rotating or vehicle is moving.

Lower Gear Engagement Warning

Warns about engaging lower gear at high engine speed, risking control loss.

Riding Gear Recommendations

Helmet Importance

Highlights the helmet as the most important piece of protective gear for preventing head injury.

Eye Protection

Recommends goggles or face shields for optimal eye protection.

Gloves and Boots

Specifies off-road style gloves and strong over-the-calf boots for protection.

Protective Clothing

Advises wearing long sleeves, pants, and optional padding for body protection.

Carrying Loads and Cargo Management

Cargo Weight Distribution

Recommends 1/3 front, 2/3 rear distribution for stability.

Towing Capacity and Hitch Weight

Specifies maximum trailer and vertical hitch weight limits.

Headlight Obstruction Warning

Warns against obstructing the headlight beam with cargo.

Low Forward Gear for Pulling

Recommends low forward gear for heavy pulling to extend belt life.

Heavy Loads and Braking Problems

Caution that heavy loads can cause braking and control issues.

Securing All Loads

Emphasizes that all loads must be secured before moving the vehicle.

Carrying Loads Low on Racks

Advises carrying loads as low as possible to maintain stability.

Stable and Safely Arranged Loads

Recommends operating only with stable, safely arranged, and centered loads.

Loads Extending Over Rack Sides

Warns that loads extending over rack sides can cause overturn.

Blocking Lights and Reflectors

Instructs not to block headlights, taillights, or reflectors with cargo.

Recommended Speeds When Towing

Specifies speed limits when towing loads in various conditions.

Use of a Safety Chain

Explains the purpose and correct use of a safety chain for towing.

Driving Your Vehicle Safely

Vehicle Handling Differences

Notes that this vehicle handles differently from standard cars.

Seat Belt Usage Reminder

Reiterates the requirement for driver and passenger to wear seat belts.

Driving Procedure Steps

Provides a step-by-step guide for starting and operating the vehicle.

Passenger Carrying Limits

Advises on experience needed before carrying passengers and capacity limits.

Stopping and Parking Procedures

Details how to stop the vehicle, set the park brake, and turn off the engine.

Making Turns at Slow Speeds

Explains techniques for making turns smoothly, including leaning.

Reverse Turning Caution

Warns against sharp angles when turning in reverse due to overturn risk.

Riding on Slippery Surfaces

Provides precautions for riding on slippery surfaces like wet trails or ice.

Traveling Uphill Procedures

Details safe techniques for traveling uphill, including weight transfer.

Sidehilling Precautions

Advises caution and avoidance of sidehilling due to its inherent dangers.

Descending Hills Procedures

Provides guidance on safe downhill travel to prevent loss of control or overturn.

Turning Around on a Hill (K-turn)

Describes the K-turn maneuver for turning around while climbing a hill.

Crossing Streams Procedure

Provides steps for safely crossing water bodies up to 8 inches deep.

Trail Obstacles Awareness

Emphasizes staying alert for hazards like logs, rocks, and branches on trails.

Hidden Obstacle Warning

Warns about invisible obstacles on trails, risking severe injury or death.

Backing Up Safely

Provides precautions for backing up, including avoiding steep inclines and sharp turns.

Throttle Control and Engine Popping

Warns about excessive throttle causing fuel buildup, popping, and fire risk.

Parking on an Incline

Illustrates parking on an incline and mentions related warnings.

Vehicle Parking Procedure

Details steps for parking the vehicle, including securing it on inclines.

Battery Maintenance and Safety

Battery Removal Safety

Instructions for safely disconnecting battery cables to prevent explosion.

Battery Electrolyte Hazards

Details the poisonous nature of battery electrolyte (sulfuric acid) and first aid.

Battery Removal Steps

Provides a step-by-step guide for removing the ATV battery.

Electrolyte Spill Caution

Advises on cleaning up electrolyte spills with baking soda solution.

Battery Installation and Connection Order

Specifies the correct order for connecting battery cables to prevent explosion.

Battery Terminal Corrosion Prevention

Guidance on cleaning battery terminals and preventing corrosion.

Battery Storage Recommendations

Advises on proper storage of the battery for extended periods.

Battery Conditioning and Charge Cycles

Explains how battery capacity increases with charge cycles.

Ambient Temperature Effects on Batteries

Discusses how temperature affects battery range and discharge rate.

Main Power Connector Caution

Warns about disconnecting the main power connector before other electrical components.

Battery Area Safety Precautions

Advises on insulating tools in the battery area to prevent sparks or explosion.

Charge Status Indicator

Explains the color indications of the charge status indicator.

Optional Equipment Battery Upgrade

Suggests upgrading the battery for optional equipment needs.

Battery Handling Precautions

Provides general precautions for handling batteries, including charging and cleaning.

Battery Charging Ventilation Requirements

Stresses the need for adequate ventilation during battery charging to prevent explosion.

Battery Charging Area Safety

Lists precautions for the battery charging area, avoiding sparks and flames.

Periodic Maintenance Schedule and Procedures

Battery Safety Warnings

Covers warnings about lead components, charging hazards, and electrolyte.

Battery Charging Precautions

Details precautions for battery charging area, ventilation, and cord safety.

Battery Cleaning and Replacement

Guidance on cleaning battery terminals and when to replace the battery.

Battery Disposal and Fluid Care

Information on battery disposal, recycling, and care of battery fluid.

Periodic Maintenance Schedule Overview

Introduction to the periodic maintenance schedule for vehicle reliability.

Pre-Ride and Daily Maintenance Items

Lists items for pre-ride and daily checks like brakes, tires, wheels, and headlamps.

Battery and Brake Pad Wear Maintenance

Details maintenance intervals for battery terminals and brake pad wear.

Gear Oil and General Lubrication

Covers maintenance intervals for rear gear case oil and general lubrication points.

Shift Linkage and Steering Maintenance

Details inspection and adjustment intervals for shift linkage and steering.

Suspension Maintenance

Covers inspection and lubrication intervals for front and rear suspension.

Selector Box, Brake Fluid, and Toe Adjustment

Maintenance intervals for shift selector box, brake fluid, and toe adjustment.

Brake Fluid and Rear Gear Case Oil Recommendations

Specifies lubricant recommendations and maintenance for brake fluid and rear gear case oil.

Front/Rear A-arm and Steering Bushing Lubrication

Details lubrication points and intervals for A-arms and steering bushings.

Wheel Bearing and Tie Rod Maintenance

Covers inspection and lubrication intervals for wheel bearings and tie rods.

Prop Shaft, Yoke, and Throttle Lubrication

Details lubrication for prop shafts, yokes, and throttle components.

Rear Axle and Swing Arm Bearing Lubrication

Provides lubrication intervals for rear axle and swing arm bearings.

Maintenance Lubrication Notes

Provides definitions for grease types and notes on maintenance intervals.

Periodic Maintenance Record Chart

A chart for recording periodic maintenance work performed.

Rear Gear Case Lubrication Procedure

Details the procedure for lubricating and changing rear gear case oil.

Handlebar Adjustment Procedure

Instructions for adjusting handlebar height for personal fit.

Wheel Nut Torque Specifications

Specifies torque values for front and rear wheel nuts.

Front Wheel Hub Tightening

Details front wheel bearing tightness and spindle nut retention service.

Steering Inspection and Assembly Tightening

Covers periodic checks for loose nuts and bolts in the steering assembly.

Camber, Caster, and Tie Rod Adjustment Warning

States camber/caster are non-adjustable and warns against tie rod adjustment.

Toe Alignment Check Procedure

Explains how to check and adjust toe alignment for the ATV.

Front Brake System Checks

Recommends checks for fluid level, leaks, and pad wear in the front brake system.

Rear and Auxiliary Brake Checks

Details checks for rear brake pads, disc wear, and auxiliary brake system.

Parking Brake Adjustment and Checks

Covers checking and adjusting the mechanical parking brake for proper function.

Mechanical Parking Brake Adjustment Procedure

Provides a step-by-step guide for adjusting the mechanical parking brake.

Throttle Cable Free Play Adjustment

Instructions for adjusting the free play of the throttle cable at the handlebar.

Tire Wear and Inflation Warning

Warns about the effects of worn or improperly inflated tires on vehicle handling.

Tire Pressure and Wheel Installation

Details proper tire pressure and steps for wheel removal and installation.

Tire Inspection and Tread Depth

Guidance on inspecting tires for wear and replacing them when tread is low.

Headlight and Taillight Cleaning

Emphasizes keeping lights clean for visibility and safety.

Headlight Servicing Caution

Warns against servicing hot headlights and touching bulbs with bare fingers.

ATV Cleaning Methods

Recommends safe ways to clean the ATV, avoiding high-pressure systems.

Body Finish Care and Cleaners

Advises on waxing the ATV and avoiding harsh cleaners that can scratch the finish.

Plastic Surface Protection

Caution about certain products damaging plastic surfaces.

Storage Tips and Cleaning

Provides tips for ATV storage, including cleaning and fluid checks.

Battery Maintenance and Storage Area

Details battery maintenance, storage area ventilation, and covers.

Vehicle Transporting Procedures

Outlines measures for safely transporting the ATV.

Tool Kit and Specifications

Included Tools

Lists the tools provided with the ATV, such as screwdrivers and wrenches.

Dimensions and Capacities

Provides detailed dimensions, seat height, ground clearance, and load capacities.

Drive System Specifications

Details specifications for the electric motor, front, and rear tires.

Brake System Specifications

Outlines the types of brakes used, including service, parking, and auxiliary.

Suspension Specifications

Describes the front and rear suspension types and shock absorbers.

Electrical Equipment Specifications

Lists specifications for the battery, lights, and fuses.

Wiring Diagram

Wiring Diagram for LH40DA

Technical diagram illustrating the ATV's electrical system connections.

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