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Lochinvar 399 Service Manual

Lochinvar 399
72 pages
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INSTALLATION AND SERVICE MANUAL
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WARNING: If the
information in this manual
is not followed exactly, a
fire or explosion may
result causing property
damage, personal injury or
loss of life.
– Do not store or use
gasoline or other
flammable vapors and
liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL
GAS
Do not try to light any
appliance.
Do not touch any
electric switch; do not
use any phone in your
building.
Immediately call your
gas supplier from a
neighbors phone.
Follow the gas
suppliers instructions.
If you cannot reach your
gas supplier, call the fire
department.
– Installation and service
must be performed by a
qualified installer, service
agency or the gas supplier.
WARNING: Do not use
this appliance if any part
has been under water. The
possible damage to a
flooded appliance can be
extensive and present
numerous safety hazards.
Any appliance that has
been under water must be
replaced.
HYDRONIC HEATING BOILERS and
DOMESTIC WATER HEATERS
399,999 - 2,070,000 Btu/hr MODELS
CF-CH(E)-i&s-08
WARNING: Improper
installation, adjustment,
alteration, service or
maintenance can cause
property damage, personal
injury, exposure to
hazardous materials or
loss of life. Refer to this
manual. Installation and
service must be performed
by a qualified installer,
service agency or the gas
supplier. This unit contains
materials that have been
identified as carcinogenic,
or possibly carcinogenic,
to humans.

Table of Contents

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Lochinvar 399 Specifications

General IconGeneral
BrandLochinvar
Model399
CategoryBoiler
LanguageEnglish

Summary

Safety Information

Important Safety Notes

Read manual carefully before installation, operation, or service to prevent injury or death.

Carbon Monoxide Danger

Carbon Monoxide poisoning is a serious risk that may lead to death.

General Safety Rules

Follow safety rules to minimize personal injury, fire, or damage to the unit.

Installation

Locating the Unit

Maintain all clearances from combustible construction when locating the unit.

Combustible Construction Clearances

Maintain minimum specified clearances for adequate operation and servicing.

Combustion and Ventilation Air

Combustion Air Filter

Check and replace combustion air filter monthly.

Venting

General Information

Supply adequate combustion and ventilation air per codes and standards.

Vent System Options

5. Direct Venting

Uses sealed AL29-4C flue and separate combustion air pipe to outdoors.

Masonry Chimney Installations

Vertical Vent Termination Clearances

Follow vertical termination information for clearances and location.

Sidewall Venting

Sidewall Venting Termination

The sidewall vent cap must be installed on an exterior sidewall.

Horizontal DV Venting Termination

Horizontal Vent Termination Clearances

Follow sidewall termination clearances and location requirements.

Combustion Air Inlet Piping

Unit requires a pipe for combustion air from outdoors directly to the unit.

Connecting to Gas Supply

Gas Piping

Gas Manifold Pressure Adjustment

Connecting to Water Supply

Inlet and Outlet Connections

Install unions on water inlet and outlet for serviceability.

Connecting to Electrical Supply

Boiler System Piping

General Plumbing Rules

Check local codes, install unions, pipe relief valve to drain.

Water Connections: Heating Boilers Only

Specifies NPT inlet/outlet sizes for different models.

Circulator Pump Requirements

Pump selection is critical for quiet, efficient operation.

Primary/Secondary Boiler Piping

Circulator Pump Operation (Heating Boilers Only)

Boiler pump runs continuously unless pump delay is used.

Low Temperature Return Water Systems

Boiler with Low Temperature Bypass Piping

Bypass mixes hot water to increase inlet temperature and prevent condensation.

Radiant Floor and Snow Melt Heating Systems

Placing the Boiler in Operation

Filling the System

Purge all air from the system and fill with water.

Boiler Operating Temperature Control

OPERATION

FOR YOUR SAFETY READ BEFORE OPERATING

Read safety information carefully before operating the unit.

OPERATION Continued

WHAT TO DO IF YOU SMELL GAS

Follow specific steps if gas is detected in the appliance area.

LIGHTING INSTRUCTIONS

Follow step-by-step instructions for safe burner ignition.

PROGRAMMING TEMPERATURE CONTROL

Quick Programming Overview

LCD screen guides programming via three buttons.

Temperature Control

Placement of Sensors

Guidelines for mounting temperature sensors for accurate readings.

Staging Logic

Proportional (Step) Staging Logic

Staging based on manually adjusted settings.

Hot Surface Ignition System

Hot Surface Igniter and Ignition Control Module

Describes the function of the HSI and control module.

DOMESTIC WATER HEATERS

Water Velocity Control

Regulate temperature rise for proper velocity and heat exchanger tube life.

Potable Hot Water Temperature Control Settings

Domestic Water Temperatures

Take care to prevent scald injury when storing water at elevated temperatures.

High Water Temperature Limit Control

CLEANING AND MAINTENANCE

Heat Exchanger Cleaning

Adjusting Differential Air Pressure

Servicing Hot Surface Igniter and Ignition Module

SEQUENCE OF OPERATION

SEQUENCE OF OPERATION Continued

HEAT TRANSFER PROCESS

Holds gas valves open, delivers BTU's to heat exchanger.

TROUBLESHOOTING GUIDE 399,999 - 750,000 Btu/hr Models

TROUBLESHOOTING GUIDE 990,000 - 2,070,000 Btu/hr Models

WIRING BOX CONNECTIONS - WIRING DIAGRAM A 399,999 - 750,000 BTU/HR MODELS

LADDER DIAGRAM 399,999 - 750,000 BTU/HR MODELS

WIRING BOX CONNECTIONS - WIRING DIAGRAM B 399,999 - 750,000 BTU/HR MODELS

WIRING BOX CONNECTIONS - WIRING DIAGRAM B (CONTINUED) 399,999 - 750,000 BTU/HR MODELS

LADDER DIAGRAM 990,000 - 2,070,000 BTU/HR MODELS

WIRING DIAGRAM A 990,000 - 2,070,000 BTU/HR MODELS

WIRING BOX CONNECTIONS - WIRING DIAGRAM B CONNECTIONS 990,000 - 2,070,000 BTU/HR MODELS

DIAGRAM B CONNECTIONS 990,000 - 2,070,000 BTU/HR MODELS (CONTINUED)

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