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MAGNABEND 650E - User Manual

MAGNABEND 650E
36 pages
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ELECTROMAGNETIC SHEETMETAL FOLDERS
MAGNABEND - USER MANUAL
for
MODELS 650E, 1000E & 1250E
Contents Page
INTRODUCTION ............................................................................... 3
ASSEMBLY ........................................................................................ 4
SPECIFICATIONS .............................................................................. 6
INSPECTION SHEET ....................................................................... 10
USING THE MAGNABEND:
BASIC OPERATION .................................................................. 12
POWER SHEAR ACCESSORY ................................................. 13
FOLDED LIP (HEM) .................................................................. 14
ROLLED EDGE .......................................................................... 15
MAKING A TEST PIECE ........................................................... 16
BOXES (SHORT CLAMPBARS) ............................................... 18
TRAYS (SLOTTED CLAMPBAR) ............................................ 21
TOP-HAT PROFILES ................................................................. 22
MAKING VERY CLOSE REVERSE BENDS .......................... 25
USING BACKSTOPS ................................................................. 26
ACCURACY ..................................................................................... 27
MAINTENANCE .............................................................................. 28
TROUBLE SHOOTING .................................................................... 29
CIRCUIT DIAGRAMS ..................................................................... 31
WARRANTY .................................................................................... 32
WARRANTY REGISTRATION ....................................................... 33
MAGNETIC ENGINEERING P/L
KINGSTON, TASMANIA
14/07/2019
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Summary

Magnabend Introduction

Magnabend Assembly Instructions

Unpacking and Attaching Feet

Unpack the column, feet, fasteners, and Allen key; attach feet to the column.

Mounting the Machine and Connecting Electrics

Secure the machine on the stand, connect electricals, and fasten cable clips.

Assembling Trays and Backstops

Assemble the tray, attach it to the machine, and fit backstop bars.

Handle Installation

Attach the handle, ensuring correct orientation for models.

Magnabend Specifications Overview

Nominal Capacity and Weight

Details machine dimensions, capacity, and weight for each model.

Clamping Force and Electricals

Specifies clamping force, power requirements, and electrical parameters.

Hinge Design and Bending Dimensions

Information on hinge system and typical bending dimensions.

Bending Capability and Clampbar Details

Magnabend 650 E;1000 E Model Specifications

650 E;1000 E Front and Side Elevations

Diagrams showing external views and dimensions for 650E/1000E models.

650 E;1000 E Cross-Sectional Detail

Detailed view of the machine's cross-section for 650E/1000E.

Magnabend 1250 E Model Specifications

1250 E Front and Side Elevations

Diagrams showing external views and dimensions for the 1250E model.

1250 E Cross-Sectional Detail

Detailed view of the machine's cross-section for the 1250E.

Magnabend Inspection Procedures

Electrical Safety Checks

Checks for earthing, isolation, voltage, interlock, and angles.

Machine Surface and Beam Checks

Inspects magnet body and bending beam straightness and flatness.

Clampbar, Hinges, and Bending Test

Label and Finish Inspection

Verifies label clarity, adhesion, and overall machine finish.

Signatures and QA

Fields for assembly and quality assurance inspection signatures.

Magnabend Basic Operation Guide

Normal Bending Procedure

Step-by-step instructions for performing standard bends.

Magnabend Power Shear Accessory

Power Shear Usage Instructions

Guide on using the power shear for cutting sheetmetal.

Folding a Lip (Hem) Technique

Folding Lips on Thin Workpieces

Specific method for folding lips on thin sheet metal.

Forming a Rolled Edge

Forming a Magnabend Test Piece

Test Piece Formation Instructions

Detailed steps to create a test piece for machine familiarization.

Making Boxes with Short Clampbars

Forming Plain Boxes

Method for creating plain boxes using short clampbars.

Forming Lipped Boxes

Technique for producing boxes with lipped edges.

Boxes with Separate Ends

Flanged Boxes with Plain Corners

Making flanged boxes with unjoined corners.

Flanged Boxes with Corner Tabs

Using the Slotted Clampbar for Trays

Forming Shallow Trays

Instructions for making shallow trays with the slotted clampbar.

Magnabend Top-Hat Profiles

Making Square-Sided Top-Hats

Methods for creating top-hat profiles with square sides.

Making Tapered Top-Hats

Techniques for forming top-hat profiles with tapered sides.

Top-Hat Height and Bending Beam Thickness

Minimum Distance Between Reverse Bends

Explains the minimum gap required for reverse (Z) bends.

Achieving Close Reverse Bends

Using Backstops for Consistent Bending

Magnabend Accuracy Checks

Checking Machine Surface Parallelism

Procedure to verify straightness and parallelism of key machine surfaces.

Magnabend Maintenance Procedures

Working Surface Care and Lubrication

Guide to reconditioning surfaces and lubricating hinges.

Adjuster Calibration

Procedure for setting clampbar adjusters for correct workpiece thickness.

Magnabend Troubleshooting Guide

Machine Fails to Operate

Steps to diagnose and fix issues when the machine won't start.

Incomplete Clamping Operation

Troubleshooting light clamping issues or lack of full clamping.

Clampbar Release Issues

Bending Heavy Gauge Sheet Metal

Addressing difficulties when bending thick or heavy gauge materials.

Magnabend Circuit Diagrams

650 E;1000 E Circuit Diagram

Electrical schematic for Magnabend models 650E and 1000E.

1250 E Circuit Diagram

Electrical schematic for Magnabend model 1250E.

Magnabend Warranty Information

Magnabend Warranty Registration Form

MAGNABEND 650E Specifications

General IconGeneral
BrandMAGNABEND
Model650E
CategoryTools
LanguageEnglish