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MAHA CONNECT Series User Manual
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CONNECT SERIES
Roller Brake Tester for Passenger Cars and Vans
Original Operating Instructions
BA023001-
en
C_MBT C 3.5 W220
C_MBT S 3.5 W220
C_MBT C 3.5 W250
C_MBT S 3.5 W250
C_MBT C 4.0 W220
C_MBT S 4.0 W220
C_MBT C 4.0 W250
C_MBT S 4.0 W250
C_MBT C 5.0 W280
C_MBT S 5.0 W280
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Safety Instructions
7
Introduction
7
Symbols and Signal Words
7
Personal Injury
7
Damages to Products, Machinery and Equipment
7
Information
8
Procedure in the Event of a Malfunction
8
Procedure in the Event of an Accident
8
Requirements for Operators and Service Personnel
8
2 Description
9
Service Life
9
General Machine Description
9
Structure and Legend
9
Description of the Test Bench
10
Intended Use
11
Brake Test of Vehicles with One Driven Axle
11
Brake Test of Four-Wheel Drive Vehicles
12
Overview with Components
14
Technical Data
15
Safety Area
18
Set-Up Diagram
19
Control Unit Description
21
Wiring Diagram
22
Control Cabinet Structure Basic Variant
23
Control Cabinet Structure Full Equipment
24
Connection and Termination of the Central Module (ZM)
26
Coding ZM-OM
27
Coding ZM-IFM
29
Control Buttons
34
Indicator Light on the Control Cabinet in the Event of a Fault
34
3 Transport, Handling and Storage
35
Safety Instructions
35
Scope of Delivery
36
Packaging Information
37
Centre of Gravity of the Packed Roller Set
37
Transport and Handling
37
Storage
37
4 Installation
38
Safety Instructions
38
Installation Diagrams
39
Mounting the Control Cabinet
40
Mechanical Installation
40
Electrical Installation
41
Mounting the Roller Set
43
Mechanical Installation
43
Electrical Installation
47
Functional Test
54
5 Calibration / Adjustment
55
Adjusting the Brake Force
55
Adjusting the Zero Point
55
Adjusting Brake Forces with Adjusting Device
55
Adjusting Brake Forces with MJV II
56
6 Operation
57
Safety Instructions
57
Safety Devices
58
Preparations
60
Switching on the Test Bench
60
Variant 1: Establish LAN Connection to Pc/Notebook
60
Establish a Browser Connection
60
Variant 2: Establishing a Wifi Connection
61
Variant 3: Integration of the Test Bench into Own Network
62
Test Procedure
62
Drive on Test Bench
62
Carry out Brake Test with Automatic Sequence
63
Carry out Brake Test with Semi-Automatic Sequence
64
Carry out Four-Wheel Brake Test with Smartdevice/Pc in Automatic Mode
65
Carry out Manual Four-Wheel Brake Test with Smartdevice/Pc in Counter-Rotation Mode
66
Carry out Four-Wheel Brake Test in Counter-Rotation by Means of Pushbutton Switch on Control Cabinet
68
Carry out Manual Single Wheel Brake Test with Smartdevice/Pc
69
Carry out Single Wheel Brake Test by Means of Pushbutton Switch on Control Cabinet
70
Exit the Test Bench
72
Results Display
73
Measured Value Display
74
Settings
76
Support
77
Language
77
Network
78
Event Logging
78
Test Report
79
Machine Data
80
Calibrating Brake Force
80
Diagnostics Brake Tester
81
External Devices
82
Service Technician Menu Login
82
Service Technician Menu
83
Account Management
84
Network
84
Adjusting the Brake Force
87
Test Bench Settings
87
Options Overview
88
Software Update
88
Input/Output Test
89
Deceleration Table
90
7 Inspection and Maintenance
91
Safety Instructions
91
Care Instructions
92
Inspection and Maintenance Schedule
92
Maintenance of the Chains
92
Cleaning the Chains
93
Checking for Chain Wear
93
Retensioning the Chains / Replacing the Test Rollers
94
Lubricating the Chains
96
Lubricating the Sensing Roller Hinges
97
8 Trouble Shooting and Error Resolution
98
Safety Instructions
98
Error Codes
99
9 Repair
105
Safety Instructions
105
Configuring the Control Unit
105
Check Sensor Function
107
Adjusting the Switching Distance of the Sensors
107
Releasing Motors with Mechanical Brake
108
Enabling the Test Rollers Via the Service Technician Button
111
10 Decommissioning, Dismantling and Disposal
112
11 Accessories
112
Roller Cover W220, W250, W280
112
Crossing and Lowering Threshold
112
C_MSA (MAHA Universal Analogue Display)
113
Description
113
Scope of Delivery
114
Technical Data
114
Installation
114
Status Leds
117
Setup
118
Function Test
122
Update
123
Other
123
C_Box
124
Description
124
Scope of Delivery
125
Display Requirements
125
Installation
125
Connecting the C_BOX with the Brake Tester
126
Coupling with the Brake Tester
127
Error Handling
128
Software Update
128
Radio Remote Control RECO S
132
Description
132
Coupling with the Receiver (Pairing)
132
Operation
133
12 Content of the Declaration of Conformity
137
13 Annex
138
Naming Convention
138
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MAHA CONNECT Series Specifications
General
Brand
MAHA
Model
CONNECT Series
Category
Test Equipment
Language
English
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