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MAHA CONNECT Series User Manual

MAHA CONNECT Series
138 pages
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CONNECT SERIES
Roller Brake Tester for Passenger Cars and Vans
Original Operating Instructions
BA023001-en
C_MBT C 3.5 W220
C_MBT S 3.5 W220
C_MBT C 3.5 W250
C_MBT S 3.5 W250
C_MBT C 4.0 W220
C_MBT S 4.0 W220
C_MBT C 4.0 W250
C_MBT S 4.0 W250
C_MBT C 5.0 W280
C_MBT S 5.0 W280

Table of Contents

Questions and Answers:

MAHA CONNECT Series Specifications

General IconGeneral
ConnectivityBluetooth
CompatibilityiOS and Android devices
Resolution0.001A
Communication InterfaceBluetooth 4.0
Power SupplyUSB
Operating Temperature0°C

Summary

General Safety Instructions

Introduction

Explains the importance of reading and understanding the manual before work.

Symbols and Signal Words

Explains hazard symbols (DANGER, WARNING, CAUTION) and signal words.

Procedure in Event of Malfunction

Steps to take when a fault occurs or cannot be rectified.

Procedure in Event of Accident

Steps to follow in case of an accident, including notifying emergency services.

Operator and Service Personnel Requirements

Qualifications and responsibilities for operating and servicing the test bench.

Description

Service Life

Information about the expected service life of the test bench.

General Machine Description

Overview of the test bench components and layout.

Technical Data

Detailed technical specifications for the test bench models.

Safety Area

Defines the safety area around the test bench and its markings.

Set-up Diagram

Illustrates the physical layout requirements for installing the test bench.

Control Unit Description

Details the components of the control unit and interface modules.

Wiring Diagram

Shows the electrical wiring connections for the test bench system.

Control Cabinet Structure

Illustrates internal layouts for basic and full equipment variants.

Central Module Connection and Termination

Explains how to connect and terminate the central module (ZM).

ZM-OM Coding

Guides on coding the ZM-OM option modules.

ZM-IFM Coding

Instructions for coding the ZM-IFM interface module.

Control Buttons

Identifies and explains the functions of the control buttons.

Fault Indicator Light

Explains the meaning of the indicator light for fault conditions.

Transport, Handling, and Storage

Safety Instructions

Safety precautions for transport, handling, and storage of the equipment.

Scope of Delivery

Lists the items included in the test bench delivery.

Packaging Information

Provides dimensions and weight of packaged components for shipping.

Transport and Handling

Details procedures for transporting and handling the test bench safely.

Storage

Specifies the recommended storage conditions for the test bench.

Installation

Safety Instructions

Safety guidelines to be followed during installation.

Installation Diagrams

Provides references for foundation and electrical circuit diagrams.

Control Cabinet Mounting

Detailed steps for mounting the control cabinet.

Roller Set Mounting

Detailed steps for mechanically and electrically installing the roller set.

Functional Test

Describes the acceptance and functional test procedures.

Calibration / Adjustment

Adjusting Brake Force

Steps to adjust the brake force, including zero point adjustment.

Adjusting Zero Point

Procedure to set the zero point for brake force measurement.

Adjusting Brake Forces with Adjusting Device

Detailed steps for adjusting brake forces using an adjustment device.

Adjusting Brake Forces with MJV II

Refers to a separate guide for adjusting brake forces with MJV II.

Operation

Safety Instructions

Essential safety rules for operating the test bench.

Safety Devices

Explanation of the various safety devices and their importance.

Preparations

Steps required before starting operation, including connections.

Test Procedure

Step-by-step guides for various brake testing procedures.

Results Display

Details how to view and interpret measurement results.

Measured Value Display

Explains how measured values are displayed during testing.

Settings

Overview of the test bench settings menu and its options.

Support

Provides information for contacting MAHA support.

Language

Allows selection of the preferred language for the interface.

Network

Configuration options for network settings (LAN/WiFi).

Event Logging

Accessing and exporting event logs and error history.

Test Report

Configuration for generating test reports.

Machine Data

Accessing fault memory and detailed machine data.

Calibrating Brake Force

Displays calibration values for brake forces.

Diagnostics Brake Tester

Tools for diagnosing sensor issues and system problems.

External Devices

Overview and testing of external devices.

Service Technician Menu Login

Accessing the service technician menu with credentials.

Service Technician Menu

Details about online and offline activation for service access.

Account Management

Managing user accounts and logging out.

Network Configuration

Details on the central module's Ethernet interfaces (X13 MAHA, X12 EXT).

Test Bench Settings

Allows modification of test bench parameters.

Options Overview

Lists available test bench options.

Software Update

Procedure for performing software updates.

Input/Output Test

Testing inputs and outputs of the central module.

Deceleration Table

Provides axle braking force data based on axle load.

Inspection and Maintenance

Safety Instructions

Safety precautions for inspection and maintenance tasks.

Care Instructions

Guidelines for cleaning and maintaining the machine's appearance.

Inspection and Maintenance Schedule

Recommended schedule for daily, weekly, and annual checks.

Chain Maintenance

Procedures for maintaining the test bench chains.

Cleaning Chains

How to clean the test bench chains effectively.

Checking Chain Wear

Method for checking chain wear using a gauge.

Retensioning Chains / Replacing Rollers

Steps for adjusting chain tension and replacing test rollers.

Lubricating Chains

Proper lubrication of the chains for longevity.

Lubricating Sensing Roller Hinges

Lubrication points for sensing roller hinges.

Troubleshooting and Error Resolution

Safety Instructions

Safety precautions relevant to troubleshooting.

Error Codes

Explains the structure and meaning of error codes.

Repair

Safety Instructions

Safety guidelines for performing repairs.

Configuring Control Unit

Steps for configuring or replacing the control unit.

Sensor Function Check

Procedures for checking the functionality of various sensors.

Sensor Switching Distance Adjustment

How to correctly adjust sensor switching distances.

Releasing Motors with Mechanical Brake

Method to release motors with mechanical brakes for service.

Enabling Test Rollers via Service Button

How to enable test rollers using a service technician button.

Decommissioning, Dismantling, and Disposal

Accessories

Roller Cover W220, W250, W280

Instructions for installing roller covers.

Crossing and Lowering Threshold

Operation of thresholds related to light barriers.

C_MSA Analogue Display

Overview of the C_MSA analogue display and its features.

C_BOX

Overview of the C_BOX digital display interface.

Radio Remote Control RECO S

Overview of the RECO S radio remote control features.

Content of Declaration of Conformity

Annex

Naming Convention

Explains the naming convention used for product models.

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