E-38
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Differential
7. Assembly of Differential
a. Place the differential case on the table.
b. Place the thrust washer and bevel pinions inside.
c. Insert the pin (A) in the differential pinions with
washer and lock with the pin.
NOTE : Before assembling, all parts should be
dipped in transmission oil.
d. Install the pinion gear and thrust washers.
e. Install bevel gears and thrust washers.
f. Install differential pinion shaft and spring pin.
NOTE: Check the gear backlash, if it is not in limit,
replace the gears set.
g. Reassemble the ring gear and tighten the bolt
as per specified torque and lock the lock washers.
h. Press the taper roller bearing cone on left side.
i. Install differential lock coupling and press taper
roller bearing cone of RH side.
8. Installation of Differential Case Assembly to
Transmission
a. Install differential assembly in transmission case
from LH side cutout and hold.
b. Install RH side bearing cup in Transmission-case.
c. Locate differential assembly in RH side cup.
Install LH side carrier with bearing cup.
d. Align and install both side carrier with same shims
(as removed).
e. Tighten the both carrier securing bolts with
specified torque.
f. Check the preload of bearings as specified.
NOTE : Check preload without spiral gear pinion.
g. After preloading check the backlash.
h. Install rear axle as detailed in “Rear Axle”.
i. Install PTO housing assembly.
j. Fill the oil.
Checking Backlash
Checking Preload
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