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Main System 24 Eco User Manual

Main System 24 Eco
56 pages
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© Baxi Heating UK Ltd 2011
Installation & Service Instructions
System Eco
Range
These instructions include the Benchmark Commissioning Checklist
and should be left with the user for safe keeping.
Supplied by HeatingSpares247.com
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Main System 24 Eco Specifications

General IconGeneral
BrandMain
ModelSystem 24 Eco
CategoryBoiler
LanguageEnglish

Summary

Building Regulations and Benchmark Commissioning

The Benchmark Scheme

Outlines the Benchmark Scheme's purpose, responsibilities, and benefits for customers.

Building Regulations Compliance

Details requirements for notifying installations and using certified schemes.

Installer Notification Guidelines

Competent Person Self-Certification

Describes the process for installers using self-certification schemes.

Building Control Notification Route

Explains the alternative route via Local Authority Building Control.

Legislation and Codes of Practice

Applicable Legislation and Standards

Lists relevant UK and IE regulations and standards for installation.

Recommended Codes of Practice

References specific British and Irish Standards for gas and heating systems.

Safe Manual Handling Procedures

General Handling Advice

Basic safety guidelines for handling the boiler.

Preparation and Technique

Steps for safe lifting and moving the boiler.

Remember Safety Precautions

Final safety reminders before and during handling.

Introduction to Main System Eco

Boiler Description and Specifications

Details the boiler's features, output, and intended use.

Contents of Pack

Lists all items included in the boiler packaging.

General Boiler Layout and Components

Component Identification

Provides a labelled diagram of the boiler's internal parts.

Appliance Operation Modes

Operating Modes Explained

Describes normal heating, hot water, and pump overrun functions.

Frost Protection Mode

Explains how the boiler prevents freezing in cold conditions.

Pump Protection Mechanism

Details the automatic pump operation to prevent seizing.

Technical Specifications

Appliance Performance Data

Provides technical data including heat input, output, and pressures.

Dimensions and Clearances

Lists physical dimensions and required installation clearances.

Dimensions and Fixing Details

Boiler Dimensions and Wall Plate Layout

Specific measurements for the boiler and fixing points.

Fixing Requirements

Details on how and where to fix the boiler.

System Configuration and Details

Central Heating Circuit Requirements

Guidance on water treatment and system preparation.

Integral Bypass Function

Explanation of the boiler's automatic bypass.

System Control Integration

How to connect and control the boiler with external devices.

System Filling and Pressurising

Procedure for filling and pressurising the heating system.

Expansion Vessel Function

Details on the role and capacity of the expansion vessel.

Safety Pressure Relief Valve

Information on the pressure relief valve and discharge pipe.

Site Requirements and Considerations

Boiler Location Guidelines

Recommendations for siting the boiler for optimal performance and safety.

Required Clearances

Specifies minimum clearances around the boiler for access and airflow.

Ventilation of Compartments

Requirements for installing the boiler in cupboards or enclosures.

Gas Supply Requirements

Details on gas pipe size, connection, and pressure.

Electrical Supply Requirements

Information on mains voltage, fused supply, and connection methods.

Bath and Shower Room Installation

Electrical safety zone requirements for wet rooms.

Condensate Drain Installation

Guidelines for routing and terminating the condensate drain pipe.

Flue Terminal Siting

Rules for positioning the flue terminal relative to openings and boundaries.

Flue System Options

Horizontal Flue Systems

Details on standard and concentric horizontal flue configurations.

Twin and Vertical Flue Systems

Information on twin pipe and vertical flue installations.

Flue Accessories

Lists available flue extension kits, bends, and supports.

Twin Flue Duct Adaptor and Connection

Specifics on using the twin flue adaptor and making connections.

Roof and Wall Terminal Installations

Instructions for flue terminals on pitched roofs, flat roofs, and walls.

Plume Displacement Kit Installation

Plume Displacement Kit Components and Use

Details the kit's contents and when it is recommended.

Determining Permissible Flue Lengths

Explains how to calculate flue lengths with extensions and bends.

General Fitting Notes for Plume Kit

Step-by-step guidance for installing the plume displacement system.

Boiler Installation Procedures

Unpacking and Initial Preparation

Steps for safely unpacking and preparing the boiler before installation.

System Flushing Procedure

Instructions for flushing the heating system before connecting the boiler.

Fitting the Boiler to the Wall Plate

Guidance on lifting, positioning, and securing the boiler.

Pressure Relief Discharge Pipe Fitting

How to connect and route the pressure relief valve discharge pipe.

Condensate Drain Connection

Instructions for connecting the condensate drain outlet.

Fitting the Horizontal Flue

Step-by-step guide for installing a horizontal flue system.

Fitting the Vertical Flue

Instructions for installing a vertical flue system.

Electrical Connections

How to make external control and mains electrical connections.

Preliminary Electrical Checks

Essential electrical checks before commissioning.

Boiler Commissioning Process

Commissioning the Boiler Steps

Detailed procedure for filling, pressurising, and initial checks.

Checking Operational Gas Inlet Pressure

How to verify the gas pressure at the boiler inlet.

Measuring Gas Rate

Procedure for measuring the boiler's gas consumption.

Installation Completion and Handover

User Instruction and Handover

Guidance on explaining operation and controls to the user.

Benchmark Checklist Completion

Final steps for completing installation documentation.

Boiler Servicing and Maintenance

Annual Servicing Requirements

Recommendations for annual servicing and safety checks.

Annual Servicing Inspection Checks

Specific points to check during the annual service.

Component Replacement Procedures

Igniter Replacement

Steps for safely replacing the igniter unit.

Electrode Assembly Replacement

How to replace the ignition and flame sensing electrodes.

Fan Replacement

Procedure for removing and replacing the boiler fan.

Injector Replacement

Steps for changing the gas injector.

Burner Replacement

How to replace the burner assembly.

Insulation Replacement

Procedure for replacing internal insulation.

Safety Thermostat Replacement

How to replace the safety thermostat.

Temperature Sensor Replacement

Replacing central heating and DHW temperature sensors.

Water Pressure Sensor Replacement

Steps for replacing the water pressure sensor.

Pressure Gauge Replacement

How to replace the system pressure gauge.

Pressure Relief Valve Replacement

Procedure for replacing the pressure relief valve.

PCB Replacement

How to replace the main control printed circuit board.

Selector Switch Replacement

Steps for replacing the appliance selector switch.

Gas Valve Replacement

How to safely replace the gas valve.

Expansion Vessel Replacement

Procedure for replacing the system expansion vessel.

Setting the Gas Valve and CO2 Check

Gas Valve CO2 Adjustment Procedure

Step-by-step guide for adjusting the gas valve for optimal combustion.

Electrical Wiring Diagrams and Information

Illustrated Wiring Diagram

Visual representation of the boiler's electrical connections.

Short Parts List

Key Parts and Manufacturer Numbers

A list of common replacement parts with manufacturer part numbers.

Fault Finding and Error Codes

Initial Fault Finding Checks

Basic checks to perform before diagnosing faults.

Understanding Error Codes

Explanation of boiler error codes displayed on the fascia.

Central Heating Operational Sequence Flowchart

A diagnostic flowchart for central heating operational faults.

Fault Finding Solutions Section A

Troubleshooting steps for electrical supply and wiring issues.

Fault Finding Solutions Section B

Troubleshooting steps for pump and PCB related faults.

Fault Finding Solutions Section C

Troubleshooting steps for system pressure and switch issues.

Fault Finding Solutions Section D

Troubleshooting steps for fan issues.

Fault Finding Solutions Section E

Troubleshooting steps for temperature sensor and PCB faults.

Fault Finding Solutions Section F

Troubleshooting steps for gas valve and burner issues.

Fault Finding Solutions Section G

Troubleshooting steps for electrode and ignition issues.

Fault Finding Solutions Section H

Troubleshooting steps for gas supply and flame sensing issues.

Fault Finding Solutions Section I

Troubleshooting steps for overheat thermostat faults.

Fault Finding Solutions Section J

Troubleshooting steps for electrical supply and pump issues.

Fault Finding Solutions Section K

Troubleshooting steps for fan connection issues.

Fault Finding Solutions Section L

Troubleshooting steps for sensor and heat exchanger issues.

Gas Boiler System Commissioning Checklist

Checklist Sections Overview

Covers controls, system prep, heating, DHW, condensing, and installation checks.

Service Record Log

Service Provider Information

Fields for recording service engineer and company details.

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