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Makita 5008MG - User Manual

Makita 5008MG
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ENGLISH (Original instructions)
INSTRUCTION MANUAL
DOUBLE INSULATION
IMPORTANT: Read Before Using.
Circular Saw
5008MG
008185
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Summary

General Power Tool Safety Warnings

Work area safety

General safety guidelines for maintaining a clean, well-lit, and distraction-free work environment to prevent accidents.

Electrical safety

Precautions for safe use of electrical tools, including proper plugs, grounding, and protection against moisture and damaged cords.

Personal safety

Guidelines for operator alertness, use of PPE, and preventing unintentional starting to ensure personal safety during tool operation.

Power tool use and care

Service

Recommendations for professional servicing and using identical replacement parts to maintain tool safety and reliability.

CIRCULAR SAW SAFETY WARNINGS

Cutting procedures

Essential safety instructions for performing cuts with a circular saw, including blade handling, workpiece support, and avoiding kickback.

FUNCTIONAL DESCRIPTION

Adjusting depth of cut

Steps for adjusting the cutting depth of the circular saw to ensure optimal performance and reduce kickback risks.

Bevel cutting

Instructions on how to perform bevel cuts, including using positive stoppers and setting the desired bevel angle accurately.

ASSEMBLY

Hex wrench storage

Information on how the hex wrench is stored on the tool and how to remove or install it for adjustments.

Removing or installing saw blade

Step-by-step guide on how to safely remove and install the saw blade using the hex wrench and shaft lock.

OPERATION

Rip fence (guide rule) (Accessory)

Details on using the rip fence accessory for accurate straight cuts and achieving uniform width for repeated cuts.

MAINTENANCE

Adjusting for accuracy of 90° cut (vertical cut)

Procedure for adjusting the 90° cut accuracy using the adjusting screw and a triangular rule if factory setting is off.

Replacing carbon brushes

Instructions for checking and replacing worn carbon brushes to ensure the tool's safety, reliability, and performance.

OPTIONAL ACCESSORIES

List and description of recommended optional accessories, advising against the use of non-specified attachments.

Summary

General Power Tool Safety Warnings

Work area safety

General safety guidelines for maintaining a clean, well-lit, and distraction-free work environment to prevent accidents.

Electrical safety

Precautions for safe use of electrical tools, including proper plugs, grounding, and protection against moisture and damaged cords.

Personal safety

Guidelines for operator alertness, use of PPE, and preventing unintentional starting to ensure personal safety during tool operation.

Power tool use and care

Service

Recommendations for professional servicing and using identical replacement parts to maintain tool safety and reliability.

CIRCULAR SAW SAFETY WARNINGS

Cutting procedures

Essential safety instructions for performing cuts with a circular saw, including blade handling, workpiece support, and avoiding kickback.

FUNCTIONAL DESCRIPTION

Adjusting depth of cut

Steps for adjusting the cutting depth of the circular saw to ensure optimal performance and reduce kickback risks.

Bevel cutting

Instructions on how to perform bevel cuts, including using positive stoppers and setting the desired bevel angle accurately.

ASSEMBLY

Hex wrench storage

Information on how the hex wrench is stored on the tool and how to remove or install it for adjustments.

Removing or installing saw blade

Step-by-step guide on how to safely remove and install the saw blade using the hex wrench and shaft lock.

OPERATION

Rip fence (guide rule) (Accessory)

Details on using the rip fence accessory for accurate straight cuts and achieving uniform width for repeated cuts.

MAINTENANCE

Adjusting for accuracy of 90° cut (vertical cut)

Procedure for adjusting the 90° cut accuracy using the adjusting screw and a triangular rule if factory setting is off.

Replacing carbon brushes

Instructions for checking and replacing worn carbon brushes to ensure the tool's safety, reliability, and performance.

OPTIONAL ACCESSORIES

List and description of recommended optional accessories, advising against the use of non-specified attachments.

Overview

This document provides comprehensive instructions for the Makita 5008MG Circular Saw, covering its function, usage, and maintenance.

Function Description

The Makita 5008MG Circular Saw is designed for performing lengthways, crossways, and mitre cuts in wood. It is intended for use in firm contact with the workpiece. The tool features double insulation, allowing it to be used from sockets without an earth wire. It is equipped with a lighting lamp that illuminates when the tool is plugged in, remaining lit until unplugged. The saw also includes a lower guard for safety, which should close freely and instantly.

Usage Features

Starting and Stopping: To start the tool, simply pull the switch trigger. Releasing the switch trigger will stop the tool. Before plugging in, always ensure the switch trigger actuates properly and returns to the "OFF" position when released.

Adjusting Depth of Cut: The depth of cut can be adjusted by loosening a lever on the depth guide and moving the base up or down. Once the desired depth is set, the lever must be securely tightened. For cleaner and safer cuts, the depth should be set so that no more than one blade tooth projects below the workpiece, which helps reduce the potential for dangerous kickbacks.

Bevel Cutting: The tool allows for bevel cuts. To set a bevel angle, loosen the lever and tentatively set the tool base at the 0° bevel angle, then tighten the lever securely. The positive stopper can be turned so its arrow points to one of three positions (22.5°, 45°, 50°). After setting the positive stopper, tilt the tool base until it stops and secure it with the lever to achieve the corresponding angle. If a different angle is desired, loosen the lever again, turn the positive stopper to an angle equal to or greater than the desired bevel angle, then tilt and secure the tool base at the precise desired angle. When changing the positive stopper's position, loosening the lever and tilting the bevel angle to less than the desired stopper position number allows for the change. For example, if the arrow points to 22.5, the bevel angle can be adjusted from 0° to 22.5°; if it points to 45, it can be adjusted from 0° to 45°; and if it points to 50, it can be adjusted from 0° to 50°.

Sighting for Cuts: For straight cuts, align the 'A' position on the front of the base with your cutting line. For 45° bevel cuts, align the 'B' position.

Blade Installation and Removal: To remove the blade, press the shaft lock to prevent the blade from revolving, and use the hex wrench to loosen the hex bolt counterclockwise. Then, remove the hex bolt, outer flange, and blade. When installing the blade, reverse the removal procedure, ensuring the blade teeth point up at the front of the tool. The hex bolt must be tightened clockwise securely using only the Makita wrench.

Connecting a Vacuum Cleaner: For clean cutting operations, a Makita vacuum cleaner can be connected to the tool. Install the joint on the tool using screws, then connect the vacuum cleaner hose to the joint.

Operating the Saw: Always use both the front grip and rear handle, holding the tool firmly during operation. The tool is provided with both grips to ensure both hands are holding the saw, preventing them from being cut by the blade. Place the base on the workpiece without the blade making contact, then turn on the tool and wait until the blade reaches full speed. Move the tool forward smoothly over the workpiece surface, keeping it flat until the cut is completed. To achieve clean cuts, maintain a straight sawing line and uniform advance speed. If the cut deviates from the intended line, do not attempt to turn or force the tool back; release the switch, wait for the blade to stop, withdraw the tool, realign, and restart the cut. Eye protection is recommended to avoid injury from chips and wood dust.

Rip Fence (Guide Rule): The rip fence, available as an accessory, allows for extra-accurate straight cuts and repeated cuts of uniform width. To use it, slide the rip fence snugly against the side of the workpiece and secure it with the screw on the front of the base.

Safety Precautions During Use:

  • Keep hands away from the cutting area and blade.
  • Do not reach underneath the workpiece.
  • Adjust cutting depth to the workpiece thickness, with less than a full tooth visible below.
  • Secure the workpiece to a stable platform; never hold it in your hands or across your leg.
  • Hold the power tool by insulated gripping surfaces when cutting where the tool may contact hidden wiring or its own cord.
  • When ripping, use a rip fence or straight edge guide.
  • Use blades with the correct size and shape of arbor holes.
  • Never use damaged or incorrect blade washers or bolts.
  • Be aware of kickback and how to prevent it: maintain a firm grip, position your body to either side of the blade, and release the trigger if the blade binds.
  • Support large panels to minimize blade pinching and kickback.
  • Do not use dull or damaged blades.
  • Ensure blade depth and bevel adjusting locking levers are tight.
  • Use caution when sawing into existing walls or blind areas.
  • Always hold the tool firmly with both hands; never place hands or fingers behind the saw.
  • Do not force the saw; push it forward at a speed that allows the blade to cut without slowing.
  • Check the lower guard for proper closing before each use; never clamp or tie it open.
  • The lower guard may be retracted manually only for special cuts like "plunge cuts" and "compound cuts."
  • Always ensure the lower guard covers the blade before placing the saw down.
  • Use caution when cutting damp wood, pressure-treated lumber, or wood with knots.
  • Do not attempt to remove cut material when the blade is moving.
  • Avoid cutting nails; remove all nails from lumber before cutting.
  • Place the wider portion of the saw base on the solidly supported part of the workpiece.
  • Never attempt to saw with the circular saw held upside down in a vise.

Maintenance Features

General Maintenance: Always ensure the tool is switched off and unplugged before performing any inspection or maintenance. Do not use gasoline, benzine, thinner, alcohol, or similar substances, as they can cause discoloration, deformation, or cracks.

Adjusting for Accuracy of 90° Cut (Vertical Cut): This adjustment is factory-set. If it is off, adjust the adjusting screw with a hex wrench while squaring the blade with the base using a triangular rule or try square.

Replacing Carbon Brushes: Regularly remove and check the carbon brushes. Replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in their holders. Both carbon brushes should be replaced at the same time, using only identical carbon brushes. To replace them, use a screwdriver to remove the brush holder caps, take out the worn brushes, insert the new ones, and secure the brush holder caps.

Blade Maintenance: Keep the blade sharp and clean. Gum and wood pitch hardened on blades can slow the saw and increase the potential for kickback. Clean the blade by first removing it from the tool, then cleaning it with gum and pitch remover, hot water, or kerosene. Never use gasoline for cleaning.

Lower Guard Maintenance: When changing the blade, also clean the upper and lower blade guards of accumulated sawdust. This does not replace the need to check lower guard operation before each use. If the lower guard or its spring is not operating properly, it must be serviced.

Tool Safety and Reliability: To maintain product safety and reliability, all repairs, maintenance, or adjustments should be performed by Makita Authorized Service Centers, using only Makita replacement parts.

Makita 5008MG Specifications

General IconGeneral
Blade Diameter8-1/4 inches
Arbor5/8 inches
No Load Speed5, 800 RPM
Amperage15 Amps
Weight11.1 lbs
Power SourceCorded Electric
Motor TypeBrushed
Electric BrakeYes
Dust PortYes
Bevel Capacity0° - 50°
Max Cutting Capacity at 90°2-3/4 inches

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