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Makita Dolmar PS-510 User Manual

Makita Dolmar PS-510
32 pages
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REPAIR MANUAL
DCS460
DCS510
DCS5121
EA5000P53G
PS-460
PS-510
PS-5105
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Makita Dolmar PS-510 Specifications

General IconGeneral
Engine Type2-stroke
Displacement50 cm³
Fuel Tank Capacity0.47 l
Oil Tank Capacity0.27 liters
Chain Pitch3/8"
Vibration Level5.7 m/s²

Summary

Technical Data

Troubleshooting

Sprocket Guard and Chain Tensioning System (01)

Chain Tensioner: Function and Operation

Explanation of how the chain tensioner mechanism operates.

Clutch Drum and Rim Sprocket (02)

Clutch Drum: Sprocket and Bearing Inspection

Inspection and assembly of the chain sprocket, clutch drum, and needle bearing.

Chain Brake and Guide Bar Bolt (03)

Chain Brake: Removing Brake Band

Procedure for removing the brake band, including safety measures.

Clutch (04)

Clutch: Disassembly Steps

Detailed steps for disassembling the clutch, with safety warnings.

Clutch: Final Installation

Steps for installing the clutch, including alignment and starter considerations.

Oil Pump (05)

Oil Pump: Disassembly Procedure

Steps for dismantling the oil pump assembly.

Starter (06)

Starter: Disassembly Steps

Steps for disassembling the starter mechanism, including safety.

Starter: Assembly Steps

Instructions for assembling the starter, including spring and cable installation.

Ignition System Troubleshooting (07)

Ignition: Spark Presence Test

Test to confirm the presence of an ignition spark.

Ignition: Removing the Flywheel

Procedure for removing the flywheel, including piston blocking and tool usage.

Ignition: Removing the Armature

Steps for removing the ignition armature and its associated wiring.

Ignition: Installing the Armature

Instructions for installing the ignition armature, including cable routing and gap setting.

Carburetor (08)

Carburetor: Removal Procedure

Steps for removing the carburetor, including depressurizing the fuel system.

Carburetor: Base Setting Adjustment

Provides base adjustment settings for L and H screws, recommending tachometer use.

Carburetor: Fuel Pressure Test

Procedure for testing carburetor fuel pressure and inspecting components.

Tank (10)

Tank: Main Disassembly

Steps to remove the fuel tank, referencing other component removals.

Tank: Pressure Testing

Procedure for testing fuel system pressure and identifying leaks.

Cylinder and Piston (11)

Cylinder/Piston: Pressure Test Procedure

Performing a pressure test on the drive sealing after carburetor adjustment.

Cylinder/Piston: Crankcase Vacuum Test

Performing a vacuum test on the crankcase to check the radial ring.

Cylinder/Piston: Removing Cylinder and Piston

Steps to remove the cylinder and piston, noting piston support.

Cylinder/Piston: Assembling Cylinder and Piston

Procedure for assembling the cylinder and piston with new gaskets and lubrication.

Crankcase and Crankshaft (12)

Crankcase/Crankshaft: Ball Bearing Assembly Instructions

Specific instructions for assembling ball bearings onto the crankshaft and into the crankcase.

Handle Heating (13)

Handle Heating: Diagnosis and Causes

Lists common diagnoses and causes for handle heating system malfunctions.

Handle Heating: Current Testing Overview

Procedures for testing the current flow of the generator and heating switch.

Handle Heating: Resistance Testing Overview

Procedures for testing the resistance of the heating film in both handles.

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