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Manitou 160 ATJ E3 User Manual

Manitou 160 ATJ E3
160 pages
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647414 EN (27/05/2015)
160 ATJ E3
160 ATJ E3 RC
180 ATJ 2 E3
180 ATJ 2 E3 RC
AUSTRALIA
MANITOU BF
BP 10249
44158 ANCENIS CEDEX - FRANCE
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
INSTRUCTIONS MANUAL
(ORIGINAL INSTRUCTIONS MANUAL)
THIS INSTRUCTIONS MANUAL MUST BE KEPT PERMANENTLY IN THE LIFT TRUCK AND THE OPERATORS MUST HAVE READ AND FULLY UNDERSTOOD IT.

Table of Contents

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Manitou 160 ATJ E3 Specifications

General IconGeneral
BrandManitou
Model160 ATJ E3
CategoryBoom Lifts
LanguageEnglish

Summary

Operating and Safety Instructions

Company Manager Instructions

Guidelines for company managers regarding platform operation and safety.

Operator Instructions

Procedures and rules for safe operation by authorized personnel.

Driving Instructions

Guidance on operating the platform during movement and on different terrains.

Operation near Aerial Conductors

Safety procedures for working near overhead power lines and electrical conductors.

Visibility

Maintaining clear visibility during platform operation and maneuvering.

Starting the Platform

Procedures for safely starting the engine and platform.

Driving the Platform

Safe practices and considerations for driving the platform.

Stopping the Platform

Procedures for safely stopping and parking the lifting platform.

Welding and Blow Torch Work

Safety precautions for welding and using blow torches on the external structure.

Platform Maintenance Instructions

Procedures for routine and periodic maintenance tasks.

Long-Term Storage Procedures

Steps for preparing the platform for extended periods of non-use.

Scrapping the Nacelle

Guidelines for environmentally sound disposal and recycling of platform components.

Safety Labels

Identification and explanation of safety labels and symbols on the machine.

Meanings of Symbols

Explanation of common symbols used on the platform for operation and safety.

Safety Advice, Towing, and Washing Recommendations

General safety advice, towing, washing, and load information.

Wheel Load

Information on the maximum load a wheel may exert on the ground.

Control Panel Components

Location and function of keys, emergency pump, and manual controls.

Hazard Warnings

Identification and explanation of risks such as crushing, moving parts, and danger zones.

Additional Safety Information

Details on burn risks, arm support, safety attachments, and washing recommendations.

Fluid and Component Identification

Information on tie-down hooks, hydraulic oil, diesel, and anti-freeze.

Sensors and Battery Identification

Location and function of sensors, battery symbol, and electrical safety distance.

Specific Hazard Warnings

Identification of burn hazards, moving parts, electrical safety, and tire usage.

Description

CE Conformity Declarations

Official declarations of compliance with European directives for specific models.

Lifting Platform Identification

Details on manufacturer plates and EWP additional information plates.

Technical Characteristics 160 ATJ E3 Series

Detailed specifications for 160 ATJ E3 series models.

Characteristics of 180 ATJ 2 E3 Series

Detailed specifications for 180 ATJ 2 E3 and 180 ATJ 2 E3 RC models.

Dimensions 160 ATJ E3 Series

Technical drawings and measurements for various platform models.

Dimensions 160 ATJS E3

Technical drawings and measurements for the 160 ATJS E3 model.

Dimensions 180 ATJ 2 E3 Series

Technical drawings and measurements for 180 ATJ 2 E3 series models.

Diagrams 160 ATJ E3 Series

Operational diagrams and load capacity charts for 160 ATJ E3 series.

Diagrams 180 ATJ 2 E3 Series

Operational diagrams and load capacity charts for 180 ATJ 2 E3 series.

Lifting Platform Operation

Overview of platform functionality, controls, and general operation.

Base Control Instrumentation

Detailed explanation of the ground maintenance and emergency station controls.

Basket Control Instrumentation

Detailed explanation of the controls located in the operator's basket.

Screen Display Descriptions

Explanation of the interface screens and their functions during operation.

Sub-Menu Descriptions

Overview of available sub-menus for settings, diagnostics, and parameters.

Using the Lifting Platform

Step-by-step guide on starting, moving, and operating the platform.

Installation and Site Operations

Procedures for setting up, lowering, and stopping the platform on site.

Loading and Unloading Procedures

Instructions for safely loading and unloading the platform onto a truck bed.

Rescue Procedures

Steps to follow in case of operator illness, breakdown, or emergency.

Options Description and Usage

Explanation of optional features like generator and safe man system.

Maintenance

Manitou Parts and Equipment

Guidance on using genuine Manitou parts for servicing and repairs.

Commissioning Check List

Checklist for verifying all systems and components during initial setup.

Filter Elements and Belts

Details on replacing and maintaining engine and hydraulic system filters and belts.

Safety Components

Identification of key electrical safety components like sensors and pedals.

Lubricants and Fuel Recommendations

Recommended lubricants, oils, and fuel types for optimal performance.

Maintenance Table

Schedule of maintenance tasks based on operating hours and time intervals.

Daily or Every 10 Hours Maintenance

Daily inspection and functional check procedures for safe operation.

Every 50 Hours Maintenance

Maintenance tasks required every 50 operating hours.

Every 250 Hours Maintenance

Maintenance tasks required every 250 operating hours.

Every 500 Hours Maintenance

Maintenance tasks required every 500 operating hours.

Every 1000 Hours Maintenance

Maintenance tasks required every 1000 operating hours.

Every 2000 Hours Maintenance

Maintenance tasks required every 2000 operating hours.

Occasional Maintenance

Maintenance tasks performed as needed or periodically.

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