Manitou 160 ATJ E3 - Maintenance Table

3-10
MAINTENANCE TABLE 160 ATJ E3  160 ATJ S E3  180 ATJ 2 E3
(1):COMPULSORY OVERHAUL AFTER 500 HOURS or 6 MONTHS
This overhaul must compulsorily be performed after approximately the first 500 hours of operation or 6 months after the machine is put into service (when
the earlier of the two periods is reached).
(2):The internal-combustion engine oil and its oil filter must be replaced after the first 50 hours of operation, and subsequently every 500 hours of operation.
A = REGULATE, C = CHECK, G = GREASE, N = CLEAN,
P = BLEED, R = REPLACE, V = DRAIN
PAGE
(1)
DAILY OR
EVERY 10 HOURS
OF OPERATION
EVERY 50
HOURS
OF OPERATION
EVERY 250
HOURS
OF OPERATION
EVERY 500 HOURS
OF OPERATION
OR 6 MONTHS
EVERY 1000 HOURS
OF OPERATION
OR 1 YEAR
EVERY 2000 HOURS
OF OPERATION
OR 2 YEARS
EVERY 40000
HOURS OF
OPERATION
OCCASIONAL
IC ENGINE
Engine oil level
3-13/3-33 C C <<< <<< <<< <<< <<< <<<
Coolant level 3-13/3-38 C C <<< <<< <<< <<< V/R <<<
Fuel level 3-13 C C <<< <<< <<< <<< <<< <<<
Fuel circuit hose 3-15/3-40 C <<< <<< <<< <<< <<< P
Radiator core 3-18 N N <<< <<< <<< <<< <<<
Dry air filter cartridge 3-19/3-28 R N <<< R <<< <<< <<<
Alternator/crankshaft/fan belt tension
3-18/3-27/3-32
C/A C/A R <<< <<< <<<
Cooling circuit 3-25 C C <<< <<< <<< <<<
Fuel filter 3-26 N N R <<< <<< <<<
Fuel filter cartridge (2) 3-19/3-28 R N R <<< <<< <<<
Engine oil (2) 3-13/3-33 V V <<< <<< <<<
Engine oil filter (2) 3-33 R R <<< <<< <<<
Fuel tank 3-34 V/N <<< <<<
Dry air filter safety cartridge 3-34 R <<< <<<
Engine silentblocks 3-37 C** <<< <<<
Engine speeds 3-37 C** <<< <<<
Valve sets 3-39 C** C** <<< <<<
Injectors 3-39 C <<<
Radiator 3-39 C** <<<
Water pump and thermostat 3-39 C** <<<
Alternator and starter 3-39 C** <<<
Fuel injection pressure 3-39 C** <<<
Turbocompressor 3-39 C** <<<
Injection pump 3-39 C** <<<
TRANSMISSION
Brakes
3-12/3-32 C C <<< <<< C <<< <<< <<<
Axles 3-16/3-17 G G <<< <<< <<< <<< G/C**
Tightness of the universal joint bolts 3-31 C C <<< <<< <<< <<<
Hydrostatic transmission circuit pressure 3-37 C** <<< <<<
Start of hydrostatic transmission control 3-37 C/A* <<< <<<
TYRES
Condition of the wheels and tyres
3-14 C C <<< <<< <<< <<< <<< <<<
Tightness of the wheel nuts 3-22 C** <<< <<< <<< <<<
Wheels 3-41 R
LIFTING STRUCTURE
Telescope adjustment
3-22 C <<< <<< <<< <<<
Brake reducer on the turret reduction gear 3-23/3-31 C V/R <<< <<< <<<
Tightness of the bolts on the turret rotation motor 3-30 C <<< <<< <<<
HYDRAULIC SYSTEM
Hydraulic oil
3-14/3-30 C C <<< <<< V/R <<< <<< <<<
Hydrostatic transmission oil filter cartridge 3-29 R R <<< <<< <<<
Auxiliary oil filter cartridge 3-29 R <<< <<< <<<
Condition of the hoses 3-30 C** <<< <<< <<<
Hydraulic circuit strainer 3-37 N <<< <<<
Hydraulic movement speeds 3-37 C** <<< <<<
Condition of the cylinders (leaks, rods) 3-37 C** <<< <<<
Hydraulic oil reservoir 3-39 N <<<
Hydraulic circuit pressures 3-39 C** <<<
Hydraulic circuit flows 3-39 C** <<<
647414 EN (27/05/2015)