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Manitou AETJ 43 - User Manual

Manitou AETJ 43
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MANITOU BF
Head oce: 430, Rue de l’Aubinière
44150 Ancenis - FRANCE
Share capital: 39,548,949 euros
857 802 508 RCS Nantes
Tel: +33 (0)2 40 09 10 11
www.manitou.com
REPAIR MANUAL
MANUEL DE RÉPARATION
REPARATURANLEITUNG
MANUAL DE REPARACIÓN
MANUALE RIPARAZIONE
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Table of Contents

Questions and Answers

  • M
    Mark MyersJul 25, 2025
    What to do if the line switch (KM1) is open on Manitou Boom Lifts?
    • T
      tmcclainJul 25, 2025
      If the line switch (KM1) is open and the variable speed controller measures a voltage on terminal “A” 3 volts less than the battery’s rated voltage, examine the mechanical condition of the switch, the coil of the switch, and the control of the switch coil. Also, check the power and auxiliary fuses, and the wiring of the motors. Verify output B8 of the variable speed controller logic module, ensuring the signal is negative; if not, the line switch driver is out of service, and the variable speed controller should be changed.
  • M
    Mackenzie MorenoJul 29, 2025
    What causes a sequence fault in Manitou Boom Lifts?
    • K
      Kathleen BallJul 29, 2025
      In case of a sequence fault on Manitou Boom Lifts, check that the inputs are in the “CLOSED” status when switched on in the Traction test (1.3), Upper box test (2.4), and Lower box test (2.6) menus. Also, check the specific input(s) which are in error.
  • M
    Michael HillAug 2, 2025
    How to troubleshoot an unusable variable speed controller on Manitou Boom Lifts?
    • L
      Lauren JohnsonAug 3, 2025
      If the variable speed controller is unusable, start by checking the battery voltage and the electrolyte-specific gravity by elements. Inspect the wiring of the batteries, ensuring correct polarities and tight terminals. Verify the fuses, emergency shutdowns, and the battery cut-off. Make sure the battery charger isn't connected to the mains and check the battery connections (B-). Confirm the presence of the “+” battery on the “B1” input of the variable speed controller logic (+24 V) and the presence of the “+12 V” output of the B12 pin of the variable speed controller, ensuring “+12 V” internal availability. If these steps don't resolve the issue, the variable speed controller may need replacing.
  • B
    Bradley MorseAug 11, 2025
    What causes the line switch (KM1) to remain closed on Manitou Boom Lifts?
    • H
      Hannah WarnerAug 11, 2025
      If the line switch (KM1) is stuck or welded closed when switched on for Manitou Boom Lifts, verify if the line switch (KM1) is OPEN when the power supply is cut. If KM1 is OPEN, the variable speed controller is OK. If KM1 is CLOSED, the switch is stuck; check the switch and its power supply, and replace if necessary. Ensure there is a delay of 2 seconds between switching on and the closure of the line switch (KM1). If the delay equals 2 seconds, the variable speed controller is OK. If the delay is not 2 seconds, the variable speed controller is defective, and the driver of LINE switch is out of service. Also, check the power cables.
  • J
    James HarringtonAug 16, 2025
    What to do if a parameter is outside the valid range in Manitou Boom Lifts?
    • W
      williamshenryAug 16, 2025
      If a parameter is outside the valid range on Manitou Boom Lifts, the fault can be removed by adjusting the value using the calibrator. Also, search for and fix the parameter where the following value is displayed “- - -”. Another approach is to switch the variable speed controller off and on, then check the parameters.
  • A
    antoniohallAug 20, 2025
    How to fix a checksum parameter value that is incorrect on Manitou Boom Lifts?
    • J
      John GarzaAug 20, 2025
      If the checksum parameter value is incorrect on Manitou Boom Lifts, you can attempt to fix it by adjusting the value using the calibrator. Check the value of all parameters. Force the update of the CRC by changing any parameter. Additionally, try switching the variable speed controller off and on, then check the parameters.
  • B
    Brad GrayNov 6, 2025
    Why is the power test failing when switching on Manitou Boom Lifts?
    • K
      Kimberly JohnsonNov 6, 2025
      If there's a failure of the power test when switching on your Manitou Boom Lifts, and the problem originates outside the variable speed controller, check for negative voltage on the chassis and ensure the electric pump is isolated from the chassis. Also, verify that the electrical power harnesses are not short-circuited. If the problem originates inside the variable speed controller: 1. With the line switch (KM1) CLOSED, if the voltage at terminal “A” of the variable speed controller is less than 3 V, disconnect the travel motor cables (terminal A, S F1 & F2 on the variable speed controller), switch the variable speed controller off and on, and check if the problem persists. Disconnect connector ‘B’ of the variable speed controller logic module, connect a wire from plug “B1” of the vari...

Summary

General Characteristics and Safety

00.1 General Instructions and Safety Notice

General instructions and safety notices for inspection and maintenance work.

00.2 General Characteristics and Specifications

Details machine characteristics, lubricants, fuel, and dimensions.

00.3 General Control and Adjustment

Covers standard tightening torques and metric-imperial unit conversion.

Axle

30.1 Characteristics and Specifications

Provides axle characteristics, specifications, and operation in freewheel mode.

30.1.1 Rear Axle - Operation in Freewheel Mode

Instructions for operating the rear axle in freewheel mode and towing procedures.

Jib - Basket

55.1 Jib - Basket Controls

Procedures for checking telescope clearance and operating jib/basket controls.

55.2 Jib - Basket Removal

Steps for removing pads from telescopic cylinders and moving tubes.

Hydraulic

70.1 Hydraulic Schematic Diagrams

Detailed hydraulic schematic diagrams for various machine functions.

70.2 Hydraulic Components Location

Locates hydraulic components on chassis, turret, and jib.

70.3 Hydraulic Control and Adjustment

Pressure settings, controls, adjustments, and problem-solving for hydraulic systems.

Electricity

80.1 Electrical Schematic Diagrams

Electrical schematic diagrams for power, base, and basket control units.

80.2 Electrical Components Location

Identifies the location of electrical control and power components.

80.3 Electrical Control and Adjustment

Covers battery charger procedures, electronic modules, and control adjustments.

Manitou AETJ 43 Specifications

General IconGeneral
Power SourceDiesel
Gradeability30%
Engine Power55 kW
Fuel TypeDiesel
OutriggersYes

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