Manitou AETJ 43 - Troubleshooting - Electrical; Variable Speed Controllers - Faults and Fixes

139
ELECTRICITY
80
547379EN
80 (08/03/2017)
80.5 TROUBLESHOOTING  ELECTRICAL
80.5.1 VARIABLE SPEED CONTROLLERS  FAULTS AND FIXES
Led Message Message Description and
Investigations
Variable Speed
Controller
Hour meter Calibrator Comments
Lit OK Traction operational and OK. No action required.
Not lit
F05003
Internal Fault
Variable speed controller
unusable.
Variable speed controller needs replacing.
F05004
12V Supply
Low
F05011
Drive 0 on
F05012
Drive 1 on
F05013 Drive 0 o
F05014
Drive 1 o
F05019
Stack
Corrupted
No message No power to variable speed
controller.
- Check:
• Battery voltage.
• Electrolyte-specic gravity by elements.
• The wiring of the batteries, polarities, and tightening of the terminals.
• The fuses.
• The emergency shutdowns.
• The battery cut-o.
• That the battery charger is not connected to the mains.
- Check:
• The battery connections (B-).
• The presence of the “+” battery on the “B1” input of the variable
speed controller logic (+24 V).
• The presence of the “+12 V” output of the B12 pin of the variable
speed controller: availability “+12 V” internal (pre-set).
1 Flash
PARAMETERS
F04012 Pers Error Parameter outside valid range. The
fault is removed by adjusting the
value using the calibrator.
- Search for and x the parameter where the following value is displayed
“- - -”.
- Switch the variable speed controller o and on: check the parameters.
F04013
CRC Error
Checksum parameter value
incorrect. The fault is removed
by adjusting the value using the
calibrator.
- Check: the value of all parameters.
- Force the update of the CRC by changing any parameter.
- Switch the variable speed controller o and on: check the parameters.
F05001
EEPROM Fault
Parameters memory fault.
- Check the value of the parameters.
2 Flashs
INCORRECT
INPUT
SEQUENCE
F04003 Sequence
Fault
Input(s) active when powered on:
status “CLOSED”.
- Check that the input(s) are in the “CLOSED” status when switched on
in the following menus:
• Traction test (1.3).
• Upper box test (2.4).
• Lower box test (2.6).
- Check the input(s) which are in error.
F04005 SRO Fault Sequence error: non-compliance
with the start-up procedure.
- Re-start the start-up procedure for the required movement.
Sequence
Fault
or
SRO Fault
Variable speed controller internal
or external fault.
- Measure the voltages on the “D-IN” connector inputs of the electronic
control units and “B” of the variable speed controller:
• 0 V = Contact CLOSED.
• > (greater) than 4.5 V = Contact OPEN.