EasyManua.ls Logo

Manitou MAN'GO 12 User Manual

Manitou MAN'GO 12
108 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
647533 EN (09/10/2015)
MAN' GO 12
MANITOU BF
BP 10249
44158 ANCENIS CEDEX - FRANCE
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
OPERATOR’S MANUAL
(ORIGINAL INSTRUCTIONS MANUAL)

Table of Contents

Other manuals for Manitou MAN'GO 12

Question and Answer IconNeed help?

Do you have a question about the Manitou MAN'GO 12 and is the answer not in the manual?

Manitou MAN'GO 12 Specifications

General IconGeneral
BrandManitou
ModelMAN'GO 12
CategoryBoom Lifts
LanguageEnglish

Summary

Instructions to the Company Manager

Introduction and Responsibilities

Introduction, site requirements, operator qualifications, and platform suitability.

Manuals and Maintenance Requirements

Proper handling, replacement of manuals, and requirements for qualified maintenance personnel.

Instructions for the Operator

Operator Introduction and General Instructions

Operator risks, manual usage, authorization, maintenance, and modification rules.

Platform Axles and Driving Instructions

Details on platform axle types and procedures for driving the equipment.

Environmental Considerations and Wind Scale

Site regulations, load, passageways, and wind evaluation scale for safe operation.

Visibility and Starting Procedures

Maintaining visibility during operation and steps for starting the engine.

Driving and Stopping Procedures

Safe driving practices and procedures for stopping the platform.

Instructions for Welding and Blow Torch Work on the External Structure

Welding and Blow Torch Work Precautions

Safety measures for electric welding and blow torch use on the platform.

Platform Maintenance Instructions

General Maintenance and Fluid Levels

Preparation, log, lubricant levels, and battery electrolyte checks.

Hydraulic and Electrical Safety Precautions

Warnings for hydraulic components and electrical safety.

If the Platform is Not to be Used for a Long Time

Storage Preparation and Engine Protection

Preventing damage during storage and protecting the engine.

Battery and Platform Protection for Storage

Battery charging and platform protection during storage.

Scrapping the Platform

Recycling and Environmental Protection

Guidelines for material recycling and environmental protection.

EC Declaration of Conformity

Safety Plates and Stickers

Direction and Wheel Load Indicators

Arrows for translation direction and wheel load information.

Safety Plates and Procedures

Operational and Safety Procedures

Procedures for towing, safety advice, and load capacity.

Safety Plates and Locations

Lifting and Key Locations

Attachment points for lifting and location of platform keys.

Safety Plates and Warnings

Hazard Warnings

Warnings to stay clear of operating area and risk of burns.

Crushing Hazards

Warnings about risks of being crushed by moving parts.

Safety Plates and Maintenance

Origin, Anti-freeze, and Washing

Origin indication, anti-freeze, and washing recommendations.

Safety Attachments and Harness Points

Where to attach safety harnesses.

Safety Plates and Stability

Stability Diagram and Fault Codes

Platform stability chart and sensor/coil fault code information.

Lifting Platform ID

Manufacturer's Plate Details

Information on the manufacturer's plate, including type, serial no., and year.

Component Identification

Location and identification of IC Engine and Hydrostatic Pump.

Characteristics - General

Load Specifications

Capacities, dimensions, and weight details for the platform.

Hydraulic Movement Specifications

Timings for arm, turret, and basket movements.

Internal Combustion Engine Specifications

Engine type, fuel, capacity, power, and torque details.

Characteristics - Systems

Transmission Specifications

Details on transmission type, pressure, and wheel configuration.

Brake Circuit Specifications

Brake type, control, and torque information.

Hydraulic Circuit Specifications

Pump types, capacities, pressures, and filtration details.

Characteristics - Electrical and Dimensions

Electrical Circuit Specifications

Battery, starter, and alternator details.

Transport Position Dimensions

Width, length, height, and clearance measurements in transport mode.

Work Position Dimensions

Working height, offset, and tail swing measurements.

Basket Dimensions

External dimensions and floor area of the basket.

Capacity Specifications

Reservoir capacities for hydraulic oil, diesel, engine oil, and coolant.

Characteristics - Equipment

Equipment Details

Information on emergency pump, hour meter, and optional features.

Dimensions

Transport Dimensions

Detailed measurements (A-K) of the platform in transport configuration.

Work Position Dimensions

Visual representation of dimensions in work mode.

Theoretical Dimensions and Designations

Chart of overhang, offset, and height for building access.

Lifting Platform Operation

Description of Operation

Overview of platform structure, controls, and intended use.

General Operating Information

Procedures for using the machine, including driving and parking.

Safety Systems

Tilt and Overload Indicators

Indicators and actions for platform tilt and overload conditions.

Base Control Instrumentation

Base Control Panel Layout

Identification of controls on the base console.

Base Control Component Descriptions

Detailed explanation of each control on the base panel.

Basket Control Instrumentation

Basket Control Panel Layout

Identification of controls and indicators on the basket console.

Basket Control Component Descriptions

Detailed explanation of each control on the basket console.

Ground Maintenance and Emergency Station

Ignition, Starter, and Control Selection

Operation of key switch, starter, and ground/basket control selection.

Emergency Stop and Safety Function

Function of emergency stop button and its proper usage.

Basket Control Station - Operation

"Dead Man's" Pedal and Basket Tilt Controls

Operation of the dead man's pedal and basket tilt controls.

Turret Rotation and Lower Arm Controls

Procedures for rotating the turret and moving the lower arm.

Basket Control Station - Movements

Pendular Arm and Telescope Controls

Operation of pendular arm lift/lower and telescope extend/retract.

Turret Rotation Lock and Flashing Light

Blocking turret rotation and function of the flashing light.

Basket Control Station - Indicators

Tilt Sensor and Buzzer

Function of tilt sensor, safety buzzer, and their indicators.

Basket Control Station - Controls

Upper Arm/Turret Control and Platform Movement

Operation of lever for arm movement and joystick for platform translation.

Emergency Stop and Movement Direction

Function of emergency stop and reference to chassis arrows for direction.

Basket Control Station - Indicators and Locks

Preheating Indicator and Start-up Button

Operation of preheating light and start-up control.

Differential Locking and Buzzer Controls

Function of differential lock and buzzer control buttons.

Basket Control Station - System Status

Fuel Level Indicator and Speed Selection

Low fuel warning and translation speed selection.

Overload and Tilt Indicators

Warning lights for overload and tilt conditions.

"Use Under Tilt" Button

Button to utilize prohibition on movements when tilting.

Basket Control Station - Safety Features

"Dead Man's" Pedal and Buzzer Operation

Function of the dead man's pedal and buzzer activation.

Safety Harness Points and Safety Rail

Use of harness points and safety rail for climbing.

Description and Use of the Options

SafeManSystem Operation

How the SafeManSystem disables controls when activated.

Generator Operation

Precautions and use of the generator option.

3 - MAINTENANCE

Parts, Filters, and Lubricants

Information on genuine parts, filters, cartridges, belts, and lubricants.

Maintenance Schedule Overview

Summary of maintenance tasks based on operating intervals.

Regular Maintenance Intervals

Tasks for daily, 50, 250, 500, 1000, and 2000 hour checks.

Occasional Maintenance

Maintenance tasks performed on an as-needed basis.

Original Manitou Spare Parts and Equipment

Importance of Genuine Parts

Importance of using genuine parts and risks of non-genuine parts.

Filters, Cartridges, and Belts

Engine Filters and Belts

Part numbers and replacement intervals for engine filters and alternator belt.

Hydraulic System Filters

Part numbers and cleaning intervals for hydraulic filters and strainers.

Electrical Components

Part numbers for sensors and dead man's pedal.

Lubricants and Fuel

Engine Lubrication and Fuel

Recommended oils, capacities, and fuel specifications.

Transmission Lubrication

Recommended grease for the front direction pivot.

Lifting Structure Lubrication

Lubrication for general points and turret crown gear.

Hydraulic Lubrication

Recommended hydraulic oil for the reservoir.

Maintenance Table - General

Engine Maintenance Tasks

Schedule for engine checks, adjustments, and replacements.

Transmission and Tyre Maintenance

Schedule for transmission and tyre checks and replacements.

Lifting Structure and Hydraulic Maintenance

Schedule for lifting structure and hydraulic system checks.

Maintenance Table - Specific Systems

Electricity, Chassis, and Platform Checks

Schedule for electrical, chassis, and platform inspections.

Optional System Maintenance

Schedule for maintenance of optional systems like SafeManSystem.

Daily or Every 10 Hours of Operation

General Inspection

Scrupulous inspection for damage, leaks, and loose connections.

Functional Checks

Testing emergency stop, dead man's function, buzzer, and movements.

Daily Checks - Sensors and Levels

Tilt and Overload Sensor Checks

Testing tilt and overload sensors for proper function.

Engine Oil, Coolant, and Fuel Level Checks

Procedures for checking engine oil, coolant, and fuel levels.

Daily Checks - Systems

Hydraulic Oil Level and Joystick Bellows

Checking hydraulic oil level and condition of joystick bellows.

Wheel/Tyre Condition and Safe Man System

Inspecting tyres and checking Safe Man System status.

Every 50 Hours of Operation

Battery Electrolyte Level

Checking and maintaining battery electrolyte levels safely.

Fuel Circuit Hose Inspection

Inspecting fuel hoses for damage to prevent fire hazards.

Direction Pivots Greasing

Cleaning and greasing direction pivots for smooth operation.

50 Hour Maintenance Tasks

Alternator/Crankshaft/Fan Belt Tension

Checking and adjusting belt tension for proper operation.

Radiator Core Cleaning

Cleaning the radiator core to prevent clogging.

Dry Air Filter Cartridge Cleaning

Cleaning the dry air filter cartridge using compressed air.

Fuel Filter Replacement

Fuel Filter Replacement Procedure

Step-by-step instructions for replacing the fuel filter cartridge.

Every 250 Hours of Operation

Wheel Nuts Tightening

Checking and tightening wheel nuts to specified torque.

Emergency Pump Check

Verifying the correct operation of the emergency pump.

Telescope Arm Adjustment

Checking and adjusting the tightness of telescope arm skids.

Brake Reducer Level Check

Checking the oil level in the turret's reduction gear brake.

250 Hour Maintenance Tasks

Turret Orientation Crown Greasing

Lubricating bearing raceways and teeth of the turret crown.

Axles Greasing

Axles Greasing Procedure

Cleaning and greasing points on axles, hubs, and joints.

250 Hour System Checks

Hydraulic Engine Bolts and Arm Sensors

Tightening hydraulic engine bolts and checking arm position sensors.

Tilt and Overload Sensor Checks

Testing tilt and overload sensors for proper function.

Coolant Circuit Hoses

Inspecting coolant hoses for damage or leaks.

250 Hour Checks - Filters and Brakes

Fuel Filter Cleaning and Belt Tension

Cleaning fuel filter and checking/adjusting belt tension.

Platform Stickers and Overload Check

Ensuring safety stickers are present and checking overload activation.

Stopping Distance Checks

Stopping Distance Checks Procedure

Testing stopping distances on horizontal ground and brake holding on slopes.

Every 500 Hours of Operation

Air Filter Cartridge Replacement

Replacing dry air filter and safety cartridges.

Fuel Filter and Pre-Filter Replacement

Replacing fuel filter and pre-filter cartridges.

Hydrostatic Transmission Oil Filter Replacement

Replacing the hydrostatic transmission oil filter cartridge.

500 Hour Hydraulic Maintenance

Auxiliary Hydraulic Oil Filter Replacement

Replacing the auxiliary hydraulic oil filter cartridge.

Hydraulic Oil Draining and Refilling

Procedures for draining, cleaning strainers, and refilling hydraulic oil.

Hydraulic Hoses Condition Check

Inspecting hydraulic hoses for cracking, wear, and leaks.

500 Hour Mechanical Maintenance

Tightening Turret Motor Bolts and Crown Gear Bolts

Checking tightness of turret motor and crown gear bolts.

Braking System Check

Testing the braking system by disconnecting the coil.

Alternator/Fan/Crankshaft Belt Replacement

Replacing the alternator, fan, and crankshaft belt.

500 Hour Electrical and Engine Maintenance

IC Engine Oil Filter Replacement

Procedures for replacing the engine oil filter and refilling oil.

Battery Electrolyte Specific Gravity Check

Checking battery electrolyte density for charge status.

Turret Motor Reducer Brake Reducer Maintenance

Reducer Brake Reducer Oil Maintenance

Draining and refilling oil for the turret motor reducer brake.

Every 1000 Hours of Operation

Cylinders Condition Check

Inspecting cylinders for leaks, rod impacts, and valve blocks.

Fuel Tank Draining and Cleaning

Procedures for draining and cleaning the fuel tank.

Filter Cartridge Replacement and Cable Inspection

Replacing safety air filter cartridge and checking cable bundles.

1000 Hour System Checks

Hydraulic Circuit and Engine Checks

Cleaning hydraulic rack and checking engine silentblocks and speeds.

Hydrostatic Transmission System Checks

Checking hydrostatic transmission pressures, control, and movement speeds.

Valve Set Adjustment

Checking and adjusting the set of valves.

Every 2000 Hours of Operation or Two Years

Coolant Draining and Refilling

Procedures for draining and refilling the engine coolant.

Component Checks

Checks for water pump, thermostat, alternator, starter, and hydraulic reservoir.

Circuit and Pressure Checks

Checks for hydraulic circuits, outputs, and fuel injection pressure.

2000 Hour or Two Year Maintenance

Injection Pump and Radiator Checks

Checks for injection pump and radiator descaling.

Occasional Maintenance

Fuel System Bleeding and Wheel Change

Bleeding fuel system and procedure for changing wheels.

Platform Transport on Truck Bed

Procedure for loading and securing the platform on a truck bed.

Freewheeling Mode Activation

Freewheeling Mode Activation Procedure

Steps to activate freewheeling mode for towing the platform.

Lifting Platform with a Sling

Hoisting Platform with Sling Procedure

Procedures and points for hoisting the platform using slings.

Related product manuals