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Manitou Axel Super 2004 User Manual

Manitou Axel Super 2004
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28209 Avenue Stanford, Valencia, California 91355
661 257-4411 | fax 661 294-4179 | www.answerproducts.com
2004 SERVICE MANUAL
Axel Super
Axel Elite
Axel Comp
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Manitou Axel Super 2004 Specifications

General IconGeneral
ModelAxel Super
Year2004
CategoryBicycle Accessories
Steerer Tube Diameter1 1/8 inch
Wheel Size26 inch
Brake CompatibilityDisc and V-Brake
Spring TypeCoil
DampingOil
Damper TypeTPC (Twin Piston Chamber)
AdjustmentsPreload, Rebound
Travel80mm

Summary

Introduction

Glossary of Terms

Disassembly and Rebuild Instructions

Disassembly Instructions

Steps for disassembling the Manitou Axel fork components.

Assembly Instructions

Setting Travel - Non Wind Down Forks

Instructions for adjusting travel on non-wind down forks.

Setting fork in longer travel

Procedure to set the fork to its longest travel position.

Assembly of Rebound Damping Assembly

Steps for installing the rebound damping assembly into the fork leg.

Assembly of Compression Damping - Non-Adjustable FFD

Procedure for assembling the FFD compression damping assembly.

Assembly of Compression Damping - Adjustable/Lockout

Steps to assemble the adjustable compression/lockout damping system.

Installation of Spring, Rod, Outer Leg - Non Wind Down

Guide to installing spring, compression rod, and outer leg on non-wind down forks.

Installation of Spring, Rod, Outer Leg - Wind Down

Steps for installing spring, rod, and outer leg on wind down forks.

Bushing Removal & Installation

Bushing Removal

Steps and tools for removing fork bushings.

Bushing Installation

Steps and tools for installing fork bushings.

Troubleshooting Chart

Fastener Torque and Setup Levels

Axel Service Kits

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