Manitou MC 50 Turbo POWERSHIFT Serie 3-E3 - D - Every 500 Hours Service

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D - EVERY 500 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
D1 - I.C. ENGINE OIL
DRAIN
D2 - I.C. ENGINE OIL FILTER
CHANGE
Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the
I.C. engine.
DRAINING THE OIL
- Open the I.C. engine bonnet.
- Remove the two inspection panels 1 (fig. D1/1).
- Place a container under drain plug 2 (fig. D1/2) and unscrew the plug.
- Remove filler cap 3 (fig. D1/3) in order to ensure that the oil is drained properly.
Dispose of the drain oil in an ecological manner.
REPLACEMENT OF THE FILTER
- Remove I.C. engine oil filter 4 (fig. D1/2) ; discard the filter and the filter seal.
- Clean the filter bracket with a clean, lint-free cloth.
- Lightly grease the new oil filter seal and refit the oil filter (see: 3 - MAINTENANCE: FILTERS
CARTRIDGES AND BELTS) on the filter bracket.
Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.
FILLING UP THE OIL
- Refit and tighten drain plug 2 (fig. D1/2) (Tightening torque 30 to 40 N.m).
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) through filler port 5 (fig. D1/3).
NOTE: For this operation, we recommend you use a funnel fitted with a hose.
- Wait a few minutes to allow the oil to flow into the sump.
- Start the I.C. engine and let it run for a few minutes.
- Check for possible leaks at the drain plug and the oil filter.
- Stop the I.C. engine, wait a few minutes and check the level between the two notches on
dipstick 6 (fig. D1/4).
- Top up the level if necessary.
- Refit the two inspection panels 1 (fig. D1/1).
D1/2
4
2
D1/4
6
D1/1
1
1
D1/3
5
3
647003 EN (03/01/2012)