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Manitou MT6642XT User Manual

Manitou MT6642XT
114 pages
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MT6642XT
MT8044XT
MT10044XT
MT10055XT
MT12042XT
Telescopic Handler
Operator/Service Manual
Catalog 50960025 Revision C
MT6642XT beginning with S/N 27251
MT8044XT beginning with S/N 28251
MT10044XT beginning with S/N 80151
MT10055XT beginning with S/N 80151
MT12042XT beginning with S/N 38101
ProCarManuals.com

Table of Contents

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Manitou MT6642XT Specifications

General IconGeneral
BrandManitou
ModelMT6642XT
CategoryForklifts
LanguageEnglish

Summary

Indicator and Operation Symbols

Chapter 1 INTRODUCTION

Safety Alert Symbol

Symbol indicating potential safety hazards, requiring operator alertness.

Chapter 2 SPECIFICATIONS

General Dimensions

Specifications for overall length, width, height, ground clearance, wheelbase, etc.

Instrumentation

Gauges and monitoring lights for machine status and operation.

Steering System

Details on steer valve, displacement, pressure, and cylinders.

Braking System

Information on service and parking brakes.

Electrical System

Details on voltage, battery, circuit protection, and standard features.

Service Capacities

Fluid capacities for cooling, fuel, transmission, axles, and hydraulics.

Engine

Engine type, displacement, horsepower, aspiration, and cooling system.

Hydraulic System

Type, pump displacement, flow rate, and pressure settings.

Chapter 3 CHECKLISTS

PRE-DELIVERY Checklist

Inspections to be performed before delivering the machine to the customer.

DELIVERY Checklist

Information to be explained to the customer at the time of unit delivery.

Chapter 4 SAFETY

MANDATORY SAFETY SHUTDOWN PROCEDURE

Steps to ensure safe shutdown before cleaning, adjusting, or servicing.

Before Operation Safety Reminders

Checks and procedures to perform before starting machine operation.

Operation Safety Reminders

Critical safety advice for operating the machine, including stability and body position.

Suspended Load Safety Reminders

Guidelines for safely handling suspended loads.

Servicing Safety Reminders

Safety precautions to follow when performing maintenance or servicing.

Personnel Work Platform (PWP) System

Safety requirements for using the PWP system.

MANDATORY WORK PLATFORM SAFETY RULES

Specific rules for safe operation with personnel work platforms.

Chapter 5 INDICATORS AND CONTROLS

Operator’s Compartment Overview

Layout of the operator's station, including controls and indicators.

Instrument Panel and Indicators

Gauges, lamps, and switches for machine status and operation.

Control Switches

Functions of top, middle, and bottom row switches for various operations.

Heater and Travel Controls

Operation of HVAC system and travel direction/speed controls.

Operator Seat and Positioning

Adjustments for seat position, suspension, and seat belt.

Right Side Panel Controls

Controls for frame, boom, attachment, and outriggers.

Joystick Control Configurations

Operation of two-joystick and tri-function joystick systems.

Speed and Leveling Controls

Adjustments for function speed and frame leveling.

Chapter 6 OPERATION AND ADJUSTMENTS

PRE-START WALK-AROUND INSPECTION

Procedure for inspecting the machine before daily operation.

STARTING THE ENGINE

Recommended procedure for starting the engine in various temperatures.

COLD STARTING PROCEDURES

Specific procedures for starting the engine in cold weather conditions.

STOPPING

Recommended sequence for safely stopping the machine.

FIRST TIME OPERATION

Procedures for testing machine functions for the first time.

Chapter 7 LUBRICATION

LUBRICANTS

Chart listing locations, temperature ranges, and recommended lubricants.

Engine Crankcase Oil

Oil grades and capacity based on ambient temperature.

Diesel Fuel

Fuel type and tank capacity specifications.

Engine Coolant

Coolant type and capacity requirements.

BASIC MACHINE GREASE FITTING LOCATIONS

Lists of grease fitting locations by area (Boom, Chassis, Outriggers).

Chapter 8 SERVICE AND STORAGE

PRECAUTIONS

Warnings and general safety advice for maintenance and repair.

DEALER SERVICES

Areas requiring authorized dealer service.

POWER TRAIN COMPONENTS

Criticality of proper service for powertrain components.

HYDRAULIC SYSTEM COMPONENTS

Sophistication of hydraulic components requiring special knowledge.

ACCESS TO COMPONENTS CHART

Table showing component access locations in the machine.

EXHAUST FILTER SERVICE

When professional service is required for the exhaust filter.

STORAGE

Procedures for storing the machine for extended periods.

Chapter 9 DECAL LOCATIONS

NEW DECAL APPLICATION

Steps for applying new decals to the machine.

DECAL LOCATIONS - FRAME AND BOOM

Reference numbers and part numbers for decals on the frame and boom.

DECAL LOCATIONS - OPERATOR STATION

Reference numbers and part numbers for decals in the operator's station.

DECAL LOCATIONS - PWP EQUIPPED UNITS

Reference numbers and part numbers for decals on PWP equipped units.

Chapter 10 MAINTENANCE

MAINTENANCE INTERVAL CHART

Schedule for routine maintenance procedures based on hours or time.

MAINTENANCE LOG

Section for recording performed maintenance procedures.

ENGINE DIAGNOSTIC TROUBLE CODES (DTCs)

SUSPECT PARAMETER NUMBER (SPN) CODES

List of parameter numbers identifying affected systems or components.

FAILURE MODE IDENTIFIER (FMI) CODES

List of failure mode identifiers indicating the type of failure.

Hydraulic Schematic

for Two-Joystick Control without PWP

Hydraulic schematic for two-joystick control without PWP.

for Two-Joystick Control with PWP

Hydraulic schematic for two-joystick control with PWP.

for Tri-Function Joystick without PWP

Hydraulic schematic for tri-function joystick without PWP.

for Tri-Function Joystick with PWP

Hydraulic schematic for tri-function joystick with PWP.

Electrical Schematic

with Radio Remote

Electrical schematic for systems with radio remote control.

without Radio Remote

Electrical schematic for systems without radio remote control.

Load Zone Charts MT6642XT

Standard Carriage

Load capacity chart for standard carriage attachment.

1.3-Cu.-Yd. Bucket

Load capacity chart for 1.3-cu.-yd. bucket attachment.

Rotating Carriage

Load capacity chart for rotating carriage attachment.

12-Ft. Truss Boom

Load capacity chart for 12-ft. truss boom attachment.

5-Ft. Winch Boom

Load capacity chart for 5-ft. winch boom attachment.

90° Swing Carriage

Load capacity chart for 90° swing carriage attachment.

PWP

Load capacity chart for Personnel Work Platform attachment.

Load Zone Charts MT8044XT

Standard Carriage

Load capacity chart for standard carriage attachment.

1.3-Cu.-Yd. Bucket

Load capacity chart for 1.3-cu.-yd. bucket attachment.

Rotating Carriage

Load capacity chart for rotating carriage attachment.

15-Ft. Truss Boom

Load capacity chart for 15-ft. truss boom attachment.

5-Ft. Winch Boom

Load capacity chart for 5-ft. winch boom attachment.

90° Swing Carriage

Load capacity chart for 90° swing carriage attachment.

PWP

Load capacity chart for Personnel Work Platform attachment.

Load Zone Charts MT10044XT

Standard Carriage

Load capacity chart for standard carriage attachment.

1.3-Cu.-Yd. Bucket

Load capacity chart for 1.3-cu.-yd. bucket attachment.

Rotating Carriage

Load capacity chart for rotating carriage attachment.

15-Ft. Truss Boom

Load capacity chart for 15-ft. truss boom attachment.

Winch Boom

Load capacity chart for winch boom attachment.

90° Swing Carriage

Load capacity chart for 90° swing carriage attachment.

180° Swing Carriage

Load capacity chart for 180° swing carriage attachment.

Work Platform

Load capacity chart for work platform attachment.

Load Zone Charts MT12042XT

Standard Carriage

Load capacity chart for standard carriage attachment.

1.3-Cu.-Yd. Bucket

Load capacity chart for 1.3-cu.-yd. bucket attachment.

90° Swing Carriage

Load capacity chart for 90° swing carriage attachment.

Rotate Carriage

Load capacity chart for rotate carriage attachment.

Winch

Load capacity chart for winch attachment.

15-Ft. Truss Boom

Load capacity chart for 15-ft. truss boom attachment.

180° Swing Carriage

Load capacity chart for 180° swing carriage attachment.

Work Platform

Load capacity chart for work platform attachment.

Load Zone Charts MT10055XT

Standard Carriage - Outriggers Up

Load capacity chart for standard carriage, outriggers up.

Standard Carriage - Outriggers Down

Load capacity chart for standard carriage, outriggers down.

Rotate Carriage - Outriggers Up

Load capacity chart for rotate carriage, outriggers up.

Rotate Carriage - Outriggers Down

Load capacity chart for rotate carriage, outriggers down.

Swing Carriage

Load capacity chart for swing carriage attachment.

1.3-Cu.-Yd. Bucket

Load capacity chart for 1.3-cu.-yd. bucket attachment.

Winch

Load capacity chart for winch attachment.

15-Ft. Truss Boom

Load capacity chart for 15-ft. truss boom attachment.

Work Platform

Load capacity chart for work platform attachment.

Torque Specifications

MANITOU AMERICA WARRANTY

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