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Manitowoc Shuttlelift CD5515-2 - User Manual

Manitowoc Shuttlelift CD5515-2
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OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
You are trained in the safe operation of this crane. Manitowoc is not
responsible for qualifying personnel.
You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer’s manuals and
load charts, your employer’s work rules, and applicable government
regulations.
You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
!
© 2017 Manitowoc
Published 3-30-2017, Control # 516-04
Reference Only

Table of Contents

Other manuals for Manitowoc Shuttlelift CD5515-2

Questions and Answers

  • C
    Christina HayesAug 16, 2025
    Why is my Manitowoc Shuttlelift CD5515-2 Construction Equipment alternator not charging?
    • J
      Jamie WatkinsAug 16, 2025
      Several factors can cause an alternator to not charge. It could be due to a loose or broken alternator belt, in which case you should replace and/or tighten it to specification. Other potential causes include worn brushes, open brush leads or connections, an open circuit, short circuit, or grounded stator winding. A faulty voltage regulator, short circuit or open circuit in rectifier diodes, or an open circuit or short circuit in the rotor winding could also be the reason. Check for incorrectly connected, loose, or broken wires, referring to the wiring diagram for proper connections and repairing or replacing any faulty wires. Lastly, inspect the slip rings for dirt or bad connections, cleaning or repairing them as needed.
  • J
    John MckayAug 19, 2025
    What to do if Manitowoc Shuttlelift CD5515-2 Construction Equipment starter motor does not turn?
    • J
      jill66Aug 19, 2025
      If the starter motor isn't turning, begin by checking for open circuits, and cleaning and tightening any dirty or loose connections at the battery and starter. Also, inspect the wiring and connections between the ignition switch and starter solenoid. If connections are good, the starter relay or ignition switch may be faulty and need replacement. Other possible causes include a worn starter motor, a bad starter solenoid, a dead battery (recharge or replace), failure to engage the parking brake, or a bad neutral start relay. If the problem is internal to the engine, consult the engine manual.
  • T
    Tracy StanleyAug 21, 2025
    What causes a high charging rate in Manitowoc Shuttlelift CD5515-2?
    • F
      frazierbethanyAug 21, 2025
      A high charging rate, even when the battery is at full charge, can stem from several issues. Check the battery's electrolyte level and add distilled water if it's low. Inspect the wiring system for faults, repairing or replacing any faulty wiring. Ensure all connections are clean and tight. A malfunctioning voltage regulator can also lead to this problem, requiring replacement.
  • S
    Spencer CrawfordAug 25, 2025
    Why does my Manitowoc Shuttlelift CD5515-2 Construction Equipment winch motor run extremely hot?
    • E
      Elizabeth LeeAug 26, 2025
      A winch motor that runs extremely hot may be due to a long period of operation; cooling-off periods are essential to prevent overheating. It could also be caused by insufficient battery power; check the battery terminal voltage under load and replace the battery if it's 10 volts or less. A bad connection can also cause overheating; check battery cables for corrosion, clean, and grease them.
  • S
    Samantha StanleyAug 28, 2025
    Why is my Manitowoc Construction Equipment alternator noisy?
    • C
      Charles PriceAug 28, 2025
      Alternator noise can arise from a badly worn belt, which should be replaced and adjusted. Misaligned pulleys can also cause noise; align the fan and alternator pulleys. Check for a loose pulley, looking for a broken key or worn keyway, and tighten the pulley nut. Worn bearings or a short in the rectifier diodes within the alternator can also produce noise, requiring replacement or repair of the alternator.
  • D
    dramosAug 30, 2025
    What causes a low charging rate in Manitowoc Shuttlelift CD5515-2?
    • D
      David PalmerAug 30, 2025
      A low charging rate can be attributed to several factors. Check for a loose or worn alternator belt and adjust or replace it as needed. The alternator itself might be faulty, requiring replacement or repair. A bad battery or low electrolyte level can also cause this issue; replace the battery or add distilled water. Look for short circuits in the system and repair them. Other potential causes include a worn alternator, a malfunctioning voltage regulator, or low engine speed. Test, replace or repair the alternator, replace the voltage regulator or run the engine at a higher speed.
  • M
    Mrs. Alison CochranSep 2, 2025
    What to do if Manitowoc Shuttlelift CD5515-2 winch motor runs but drum does not rotate?
    • A
      awangSep 2, 2025
      If the winch motor runs but the drum doesn't rotate, first check if the clutch is not engaged and engage it. If the clutch is engaged, disassemble the hoist to determine the cause and repair it.
  • C
    Cody MoodySep 5, 2025
    What to do if Manitowoc Shuttlelift CD5515-2 Construction Equipment winch motor will not operate?
    • A
      Andrea MillsSep 6, 2025
      If the winch motor won't operate, start by checking the solenoid for defects or sticking. Jar the solenoid to free the contacts and test by applying 12 volts to the coil terminal; you should hear a click when energized. Replace the solenoid if necessary. Also, check the control switch and replace it if defective. If the solenoids operate, check the voltage at the armature post; replace the motor if defective. Finally, ensure all connections on the bottom side of the hood and on the motor are tight.
  • J
    Jennifer ScottSep 8, 2025
    Why does my Manitowoc Construction Equipment winch motor run in only one direction?
    • C
      castillocindySep 8, 2025
      If the winch motor runs in only one direction, the solenoid may be defective or stuck. Try jarring the solenoid to free the contacts and test by applying 12 volts to the coil terminal; you should hear an audible click when energized. If it's still not working, replace the solenoid. Another possible cause is a defective control switch, which should be checked and replaced if necessary.
  • R
    Ronald CowanSep 12, 2025
    Why does my Manitowoc Shuttlelift CD5515-2 Construction Equipment winch motor run with insufficient power?
    • M
      Marie MartinSep 12, 2025
      Insufficient power or slow line speed in a winch motor can be due to insufficient battery power. Check the battery terminal voltage under load; if it's 10 volts or less, replace the battery. A bad connection can also cause this issue; check battery cables for corrosion, clean, and grease them.

Summary

DANGER: Operator Responsibility and Safety

CRANE WARM-UP PROCEDURES

Engine and Transmission Warm-up

Procedures for warming up the engine and transmission at various temperatures.

Hoist and Hydraulic System Warm-up

Procedures for warming up the hoist and hydraulic oil for optimal performance.

Swing Drive and Turntable Bearing Warm-up

Temperatures Above -7°C (20°F)

Warm-up procedures for swing drive and turntable bearing in above-freezing temperatures.

Temperatures Below -7°C (20°F)

Warm-up procedures for swing drive and turntable bearing in below-freezing temperatures.

SECTION 1 INTRODUCTION

The Manual Overview

Provides essential information for operating and maintaining the crane.

Serial Number Plate

Information on locating and recording the crane's serial number for service.

SAFETY INFORMATION

Safety Messages and Symbols

Explains safety alert symbols, signal words, and general safety principles.

Crane Stability;Structural Strength

Guidelines for maintaining crane stability and structural integrity during operation.

ELECTROCUTION HAZARD

Set-Up and Operation Precautions

Precautions for setting up and operating the crane near electrical hazards.

OPERATING CONTROLS AND PROCEDURES

Cab Controls Overview

Explanation of the main controls and levers within the operator's cab.

Left Dash Controls

Detailed description of switches and controls on the left side of the dash panel.

Right Dash Controls

Detailed description of switches and controls on the right side of the dash panel.

Indicator and Gauge Display

CRANE OPERATION

Starting the Engine

Step-by-step procedure for starting the crane's engine safely.

Traveling with the Crane

Guidelines and precautions for moving the crane from one location to another.

SECTION 4 CAPACITY CHART

Using the Capacity Chart

Instructions on how to read and interpret the crane's capacity chart for safe lifting.

Pick and Carry Ranges

Defines the operational limits for pick and carry operations to ensure stability.

SECTION 5 ATTACHMENTS

Pivoting Boom Head (Optional)

Information on the optional pivoting boom head and its positions.

Hook Block Installation and Removal

Procedures for safely removing and installing the hook block assembly.

SECTION 6 MAINTENANCE

Preventive Maintenance Schedule

Schedule and checklist for routine preventive maintenance tasks based on operating hours.

Daily (Walk-around) Inspection

Daily checklist for inspecting critical components before operating the crane.

Lubrication Points

Locations and quantities of lubrication points on the crane for routine greasing.

SPECIFICATIONS

Lubricants and Capacities

Lists component capacities and recommended lubricants and fluids for the crane.

Engine and Hydraulic System Specifications

Details engine oil, fuel, and hydraulic system specifications for optimal performance.

Manitowoc Shuttlelift CD5515-2 Specifications

General IconGeneral
BrandManitowoc
ModelShuttlelift CD5515-2
CategoryConstruction Equipment
LanguageEnglish

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