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Manitowoc Shuttlelift CD5520

Manitowoc Shuttlelift CD5520
144 pages
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Operator Manual
Shuttlelift CD5520
Grove YB5520
Reference Only

Table of Contents

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Manitowoc Shuttlelift CD5520 Specifications

General IconGeneral
BrandManitowoc
ModelShuttlelift CD5520
CategoryConstruction Equipment
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

The Manual

Provides information for crane operation and maintenance.

Directional Reference

Defines directional terms used in the manual from the operator's perspective.

Serial Number Plate

Details the location and importance of the crane's serial number.

Customer Support

Information on contacting Manitowoc for assistance with products and services.

NoiseVibration Test Results

Presents results from noise and vibration testing for operator comfort.

Nomenclature

Identifies and labels major crane components for clarity.

SECTION 2 SAFETY INFORMATION

Safety Messages

Alerts personnel to hazardous practices and procedures.

Operator Qualifications

Defines requirements for qualified personnel to operate the crane.

Operational Aids

Describes systems that provide information or control crane functions.

Crane StabilityStructural Strength

Ensures safe lifting by considering ground conditions and crane configuration.

Load Charts

Provides maximum allowable loads based on crane configuration and radius.

Work Site

Details inspection of the work site for safe crane operation.

Wind Forces

Explains the impact of wind on crane operation and lifting.

Lifting Operations

Covers procedures and precautions for safe lifting operations.

Electrocution Hazard

Details dangers and precautions when operating near electrical power lines.

Personnel Handling

Provides guidelines and requirements for lifting personnel with the crane.

Environmental Protection

Addresses proper disposal of hazardous waste and environmental care.

Maintenance Safety

Highlights the importance of proper maintenance for crane safety.

SECTION 3 OPERATING CONTROLS AND PROCEDURES

CONTROLS, SWITCHES, AND GAUGES

Details all controls, switches, and gauges for crane operation.

Cab Controls

Describes controls located within the operator's cab.

Left Dash Controls

Details the switches and controls on the left side of the dash panel.

Right Dash Controls

Details the switches and controls on the right side of the dash panel.

Indicator and Gauge Display

Explains the function of various indicators and gauges on the instrument panel.

Crane Level Indicator

Describes the bubble level for ensuring the crane is properly leveled.

Engine Warning and Stop Lights

Explains warning lights that monitor engine operating conditions.

Rated Capacity Limiter (RCL)

Details the system that monitors and limits lifting capacity.

Outrigger Controls

Explains the operation of the outrigger and jack extension/retraction controls.

Steering Controls

Describes the different steering modes and their operation.

Crane Operation

Provides step-by-step procedures for starting and operating the crane.

Starting the Engine

Outlines the procedure for safely starting the crane's engine.

Traveling with the Crane

Covers procedures and safety precautions for moving the crane.

Operating the Outrigger Controls

Explains how to extend, set, and level the crane using outriggers.

Operating the Boom Controls

Details the operation of controls for boom extension, retraction, and angle.

Hoist Operation

Covers procedures for raising, lowering, and stopping the hookblock.

OPERATING PRACTICES

Guidelines for safe and efficient load handling and crane movement.

Handling a Load

Ensures loads are handled safely according to capacity charts.

Elevating Personnel

Provides safety procedures for lifting personnel using the crane.

Crane Shutdown

Details the steps for safely shutting down the crane.

SECTION 4 CAPACITY CHART

Using the Capacity Chart

Explains how to read and utilize the crane's capacity chart.

Operating Boom Radius

Defines boom radius and its importance in determining lifting capacity.

Locating the Lift Capacity

Guides the operator to find specific load capacities on the chart.

Things to Observe When Using the Capacity Chart

Highlights critical factors to consider when referencing the capacity chart.

Pick and Carry Ranges

Defines the operational zones for pick and carry maneuvers.

SECTION 5 ATTACHMENTS

Pivoting Boom Head

Describes the adjustment of the boom head for different lifting configurations.

Hoist Block

Covers procedures for removing and installing the hoist block.

Boom Extension

Details the process of attaching and stowing the boom extension.

Attaching the Boom Extension

Step-by-step guide to securely attach the boom extension to the main boom.

Manually Extendable Jib (Optional)

Provides instructions for operating the optional manually extendable jib.

Stowing the Boom Extension

Step-by-step guide to safely stow the boom extension.

Searcher Hook Assembly

Describes the installation and removal of the searcher hook assembly.

Down Haul Weight

Covers installation and removal of the down haul weight for load indicators.

Installing Cable On The Hoist

Provides instructions for properly installing cable onto the hoist drum.

Wire Rope Wedge Socket

Details the correct procedure for assembling a wire rope wedge socket.

Reeving

Explains the process of reeving wire rope for a 4-part line configuration.

SECTION 6 MAINTENANCE

Introduction

General introduction to crane maintenance principles and importance.

Safety List

Checklist of daily safety equipment inspections required before operation.

Lubricants

Information on recommended lubricants and their application.

Maintenance Records

Emphasizes the importance of keeping dated records for critical components.

Special Maintenance

Covers specific maintenance tasks for new cranes and those not in regular use.

After First 50 Hours Of Operation (New Cranes)

Details essential maintenance for new cranes after the initial 50 hours.

Preventive Maintenance

Outlines the strategy and importance of regular preventive maintenance.

Maintenance Schedule and Checklist

Provides a comprehensive schedule and checklist for all maintenance intervals.

Lubrication Points

Identifies all lubrication points and recommended greases for the crane.

Scheduled Maintenance

Details routine maintenance tasks to be performed at specific intervals.

Daily (Walk-around) Inspection

Covers essential daily checks to ensure safe and proper crane operation.

Wire Rope Inspection

Explains the critical procedure for inspecting wire rope for wear and damage.

Grease Fittings

Details the lubrication of grease fittings on various crane components.

Inner Boom Pad Lubrication

Specific instructions for lubricating the wear pads inside the boom sections.

Side and Bottom Boom Wear Pad Lubrication

Instructions for lubricating wear pads on the sides and bottom of boom sections.

Cleaning Procedures

Guidelines for cleaning the crane to maintain its finish and identify issues.

Inspection and Repair

Procedures for inspecting and repairing damage after cleaning.

SECTION 7 ADJUSTMENTS

ADJUSTMENTS

General statement that all adjustments must be performed by a qualified mechanic.

SECTION 8 SPECIFICATIONS

Lubricants and Capacities

Lists the types and quantities of lubricants and fluids required for the crane.

Engine Oil Specifications

Details the recommended engine oil types, viscosities, and performance standards.

Diesel Fuel

Specifies the type and grade of diesel fuel recommended for the engine.

General Specifications

Provides overall technical specifications for the crane's engine, boom, and electrical systems.

TIRES

Details tire size, type, air pressure, and wheel nut torque.

WEIGHT

Specifies the basic operating weight (GVW) of the crane.

TRAVEL SPEEDS

Lists the maximum travel speeds for different gears in two-wheel steer mode.

OPERATING DIMENSIONS

Provides turning radii and aisle space requirements for different steering modes.

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