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Manitowoc Shuttlelift CD5515-2 User Manual
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INTRODUCTION
CD5515-2/YB5
515-2 OPERATOR MANUAL
1-4
Published 1-20-2017, Control # 468-02
THIS PAG
E BLANK
Reference
Only
15
17
Table of Contents
Default Chapter
9
Table of Contents
9
Section 1
13
The Manual
13
Directional Reference
13
Serial Number Plate
13
Reports
13
Noise Level Test Results
14
Vibration Level Test Results
14
Disclaimer
14
Customer Support
14
New Owners
14
Section 2
17
Safety Messages
17
General
17
Safety Alert Symbol
18
Signal Words
18
General
18
Warning Signs
18
Accidents
18
Operator Information
18
Operator Qualifications
19
Operational Aids
20
Rated Capacity Limiter (RCL) Systems (if Equipped)
20
Anti-Two-Blocking Device
20
Working Area Limiter (if Equipped)
21
Crane Stability/Structural Strength
22
Load Charts
22
Work Site
22
Wind Forces
23
Wind Speeds
23
Lifting Operations
36
Counterweight
37
Outrigger Lift off
37
Multiple Crane Lifts
37
Tilt-Up Panel Lifting
37
Pile Driving and Extracting
38
Crane Equipment
38
Crane Inspection
38
Electrocution Hazard
39
Set-Up and Operation
40
Electrocution Hazard Devices
40
Electrical Contact
41
Special Operating Conditions and Equipment
41
Earthing the Crane
41
Personnel Handling
42
Environmental Protection
43
Maintenance
43
Service and Repairs
43
Lubrication
44
Tires
45
Hoist Rope
45
Synthetic Hoist Rope
45
Wire Rope
45
Sheaves
46
Batteries
47
Super Capacitor (if Equipped)
47
General Maintenance
47
Transporting the Crane
48
Travel Operation
48
Work Practices
49
Personal Considerations
49
Crane Access
49
Job Preparation
49
Working
50
Lifting
51
Hand Signals
52
Jib
54
Parking and Securing
54
Shut-Down
54
Cold Weather Operation
54
Temperature Effects on Hook Blocks
55
Temperature Effects on Hydraulic Cylinders
55
Overload Inspection
57
Boom Inspection
58
Superstructure Inspection
60
Carrier Inspection
62
Section 3
65
Controls, Switches, and Gauges
65
Cab Controls
65
Left Dash Controls
67
Right Dash Controls
68
Rated Capacity Limiter (RCL) Override Switch
68
Indicator and Gauge Display
69
Crane Level Indicator
71
Engine Warning and Stop Lights
71
Rated Capacity Limiter (RCL)
71
Air Conditioning/Heater Controls
72
Boom Angle Indicator
72
Outrigger Controls
72
Steering Controls
73
Operator's Cab
74
Heater/Air Conditioner
74
Defroster
74
Seat Adjustment
75
Seat Belt
75
Cab Door (Enclosed Cab)
75
Fire Extinguisher
75
Crane Operation
76
Starting the Engine
76
Engine
78
Transmission
78
Hoist
78
Swing Drive and Turntable Bearing
78
Axles
79
Hydraulic Oil System
79
Cab Heater Warm-Up
79
The Brake Must be Applied in Order to Engage Transmission
79
Traveling with the Crane
79
Changing Travel Direction
80
Shifting Gears
80
Stopping Travel
81
Operating the Outrigger Controls
81
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
82
Operating the Boom Controls
83
Optional Controls Operation
89
Operating Practices
90
Handling a Load
90
Attaching the Load
90
Holding the Load
90
Moving the Load
90
Traveling with a Load (Pick and Carry)
91
Elevating Personnel
91
Turning Clearances
92
Crane Shutdown
92
Battery Disconnect
92
Unattended Crane
92
Towing a Disabled Crane
92
Section 4
93
Using the Capacity Chart
93
Determine Operating Status
93
Determining Lift Capacity
93
Things to Observe When Using the Capacity Chart
93
Determining Lift Capacity at the Boom Extension
94
Pick and Carry Ranges
94
Section 5
97
Pivoting Boom Head (Optional)
97
Boom Head Positions
97
Changing the Optional Boom Head Position (no Extension)
98
Adjusting the Optional Boom Extension Offset
99
Hook Block
99
Removing the Hook Block
99
Installing the Hook Block
100
Boom Extension
101
Installing the Boom Extension
101
Stowing the Boom Extension
101
Searcher Hook Assembly
103
Installation
103
Removal
103
Down Haul Weight
104
Installing the down Haul Weight
104
Removing the down Haul Weight
104
Installing Cable on the Hoist
105
Wire Rope Wedge Socket
106
Part Wire Rope Reeving
108
Section 6
109
Introduction
109
Spark Arresting Mufflers
109
Safety List
109
Lubricants
110
Environmental Protection
110
Immediately Clean up any Spills
110
Maintenance Records
110
Special Maintenance
110
Delivery Inspection
110
After First 50 Hours of Operation (New Cranes)
110
Cranes Not in Regular Use
110
Preventive Maintenance
111
Maintenance Schedule and Checklist
111
Lubrication Points
114
Scheduled Maintenance
117
Daily (Walk-Around) Inspection
117
Hours of Operation (Weekly)
122
Hours of Operation (Two Weeks)
125
Hours of Operation (Monthly)
126
Hours of Operation (3 Months)
129
1000 Hours of Operation (6 Months)
132
2000 Hours of Operation (Yearly)
137
Miscellaneous Maintenance
137
Batteries/Charging System
137
Fuel System
138
Fuse/Relay Replacement
138
Section 7
141
Section 8
143
Lubricants and Capacities
143
Engine Oil Specifications
144
Diesel Fuel
145
General Specifications
145
Engine
145
Tires
145
Electrical System
145
Fuel Tank
145
Hydraulic System
146
Boom
146
Mast Rotation - 360
146
Wire Rope
146
Weight
146
Travel Speeds
147
Operating Dimensions
147
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Manitowoc Shuttlelift CD5515-2 Specifications
General
Brand
Manitowoc
Model
Shuttlelift CD5515-2
Category
Construction Equipment
Language
English
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