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Manitowoc STH042 7/15 User Manual

Manitowoc STH042 7/15
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Part Number STH042 7/15
Undercounter Ice Machines
Technicians Handbook
This manual is updated as new information and models
are released. Visit our website for the latest manual.
www.manitowocice.com

Table of Contents

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Manitowoc STH042 7/15 Specifications

General IconGeneral
ModelSTH042 7/15
Ice TypeHalf Dice
Voltage115 V
Condenser TypeAir-Cooled
Water Connection3/8" FPT
RefrigerantR-404A
Frequency60 Hz
Phase1

Summary

Safety Notices

Warning

Alerts to potential personal injury situations.

Caution

Alerts to situations that could damage equipment.

Procedural Notices

Important

Provides information to perform procedures more efficiently.

General Information

Model Numbers

Lists all supported ice machine models.

How to Read a Model Number

Explains the components of an ice machine model number.

Ice Machine Warranty Information

Details warranty coverage for ice machines.

Exclusions

Lists items not covered by the ice machine warranty.

Residential Warranty Coverage

Outlines warranty coverage for residential use.

What Is Not Covered?

Specifies what the limited warranty does not cover.

Installation

Location of Ice Machine

Criteria for selecting an appropriate installation location.

Ice Machine Clearance Requirements

Specifies required clearances around the ice machine.

Ice Machine Heat of Rejection

Provides heat rejection data for different models.

Leveling the Ice Machine

Step-by-step guide on how to properly level the ice machine.

Electrical Requirements

Details voltage, fuse, and ampacity requirements for installation.

Electrical Specifications

Provides electrical specifications for air-cooled models.

Electrical Specifications

Provides electrical specifications for water-cooled models.

Water Service/Drains

Covers water supply and drain connections for the ice machine.

Drain Connections

Guidelines for installing drain lines to prevent backflow.

Cooling Tower Applications

Information specific to water-cooled models using cooling towers.

Water Supply and Drain Line Sizing/ Connections

Table detailing water supply and drain line sizing requirements.

Maintenance

Interior Cleaning and Sanitizing

Procedure for cleaning and sanitizing the ice machine interior.

Touch Pad Operation

Explains the function and operation of the touch pad controls.

Remove Parts for Cleaning

Instructions on how to remove specific parts for cleaning.

Preventative Maintenance Cleaning

Procedure for cleaning between regular sanitizing cycles.

Ice Machine Inspection

Guidelines for inspecting the ice machine for proper function.

Cleaning the Condenser

Steps for cleaning the condenser to ensure efficient operation.

Removal from Service/Winterization

Procedure for taking the ice machine out of service or winterizing it.

Bin Removal

Instructions on how to remove the ice storage bin.

Operation

Touch Pad Features

Describes the functions of the touch pad buttons and lights.

On/Off

Explains how to start and stop ice making using the On/Off button.

Delay

Details how to use the delay start feature for the ice machine.

Clean

Instructions on initiating and managing the cleaning cycle.

Bin Full

Indicates the function of the bin full indicator light.

Service

Explains the meaning of the service indicator light.

Ice Making Sequence of Operation

Describes the step-by-step process of ice making.

Water Assist Harvest Cycle

Explains the operation of the water assist harvest cycle.

Control Board Timers

Details the various timers and their functions on the control board.

Safety Limits

Information on built-in safety limits that stop the machine.

Energized Parts Chart

A chart showing energized parts during the ice making sequence.

Operational Checks

Procedures for checking ice thickness and making adjustments.

Minimum/Maximum Slab Weight

Table showing minimum and maximum ice slab weights per cycle.

Troubleshooting

Control Board Test Mode

How to enter and use the control board test mode.

Operating Ice Machine with Bin and Touch Pad Removed

Procedure for operating the machine without bin and touch pad.

Diagnosing an Ice Machine that Will Not Run

Troubleshooting steps for a machine that fails to start.

Ice Machine Does Not Cycle Into Harvest when Water Loses Contact with the Harvest Float Switch

Diagnosing issues with harvest cycle initiation related to the float switch.

Ice Production Check

Procedure for checking and calculating ice production rates.

Installation/Visual Inspection Checklist

Checklist for visual inspection during installation.

Water System Checklist

Checklist for diagnosing water system related problems.

Ice Formation Pattern

Analysis of ice formation patterns for diagnostic purposes.

Safety Limit Feature

Explains safety limits that stop the machine to prevent component failure.

Safety Limit Checklist

Checklist to help diagnose issues related to Safety Limit #1.

Safety Limit 2

Details issues related to Safety Limit #2 (harvest time exceeded).

Safety Limit 3

Details issues related to Safety Limit 3 (freeze time without water).

Analyzing Discharge Pressure

Procedure for analyzing discharge pressure in the refrigeration system.

Analyzing Suction Pressure

Procedure for analyzing suction pressure in the refrigeration system.

Harvest Valve

General information and normal operation of the harvest valve.

Harvest Valve Analysis

Analysis of potential harvest valve failure modes.

Comparing Evaporator Inlet/Outlet Temperatures

Procedure for comparing evaporator inlet and outlet temperatures.

Discharge Line Temperature Analysis

How to analyze discharge line temperature for diagnostics.

Refrigeration Component Diagnostics

Introduction to tables for diagnosing refrigeration components.

Final Analysis

Interpreting diagnostic results to identify the refrigeration problem.

Component Check Procedures

Main Fuse

Function, specifications, and check procedure for the main fuse.

Bin Switch

Function, operation, and check procedure for the bin switch.

Touch Pad

Function and checks for normal operation of the touch pad.

Float Switch

Function and checks for the ice thickness and harvest float switches.

Compressor Electrical Diagnostics

Procedures for diagnosing compressor electrical issues.

Fan Cycle Control

Function and checks for the fan cycle control.

High Pressure Cutout (HPCO) Control

Function and checks for the high pressure cutout control.

Filter-Driers

Information on the liquid line filter drier and its replacement.

Refrigerant Recovery/Evacuation

Definitions and procedures for refrigerant recovery and evacuation.

Refrigerant Re-Use Policy

Manitowoc's policy on refrigerant handling, re-use, and disposal.

Recovery and Recharging Procedures

General procedures for refrigerant recovery and recharging.

Self-Contained Recovery/Evacuation

Specific recovery and evacuation procedures for self-contained units.

System Contamination Cleanup

Requirements for restoring contaminated refrigeration systems.

Mild System Contamination Cleanup Procedure

Steps for cleaning systems with mild contamination.

Severe System Contamination Cleanup Procedure

Steps for cleaning systems with severe contamination.

Replacing Pressure Controls Without Removing Refrigerant Charge

Procedure for replacing controls without releasing refrigerant.

Total System Refrigerant Charge

Table listing refrigerant charge amounts for different models.

Charts

Cycle Times, 24 Hr. Ice Production and Refrigerant Pressure Charts

Guidelines for verifying ice machine operation using charts.

U0140 Self-Contained Air-Cooled

Performance data for U0140 air-cooled models.

U0140 Self-Contained Water-Cooled

Performance data for U0140 water-cooled models.

U0190 Self-Contained Air-Cooled

Performance data for U0190 air-cooled models.

U0240 Self-Contained Air-Cooled

Performance data for U0240 air-cooled models.

U0240 Self-Contained Water-Cooled

Performance data for U0240 water-cooled models.

U0310 Self-Contained Air-Cooled

Performance data for U0310 air-cooled models.

U0310 Self-Contained Water-Cooled

Performance data for U0310 water-cooled models.

Diagrams

Wiring Diagrams

Contains electrical wiring diagrams for various models.

U140/U190/U240 Wiring Diagram

Specific wiring diagram for U140, U190, and U240 models.

Electronic Control Board

Diagram showing the layout and connections on the electronic control board.

Tubing Schematic - U0140

Tubing schematic for the U0140 model.

Tubing Schematic - U0190/U0240/U0310

Tubing schematic for U0190, U0240, and U0310 models.