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Manitowoc SM050

Manitowoc SM050
236 pages
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Undercounter Ice Machines
QM20 / QM30 / QM45 / SM050
Q130 / Q170 / Q210 / Q270
Technicians Handbook
Part Number 8001119 10/19

Table of Contents

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Manitowoc SM050 Specifications

General IconGeneral
BrandManitowoc
ModelSM050
CategoryIce Maker
LanguageEnglish

Summary

Safety Notices and Procedural Guidance

Warning and Caution Notices

Alerts to potential personal injury or equipment damage, requiring careful reading before proceeding.

Procedural Notices

Provides helpful information for efficient procedure execution, not critical for damage or injury.

Important Pre-Operation Information

Caution on Proper Operation

Emphasizes proper installation, care, and maintenance for optimal performance and trouble-free operation.

Warranty Exclusion for Maintenance

States that routine adjustments and maintenance procedures are not covered by the warranty.

Warning on Equipment Misuse

Warns against operating misused, abused, neglected, or modified equipment.

Manual Sections Overview

Maintenance Procedures

Covers ice machine inspection, exterior cleaning, and condenser cleaning.

Ice Machine Operation

Details initial start-up, freeze, harvest, and shut-off sequences for various models.

Troubleshooting and Component Checks

Troubleshooting: QM45 Q130 Q170 Q210 Q270

Guides on diagnosing machine not running or ice thickness control issues.

Troubleshooting: QM20 QM30

Troubleshooting for machine operation and refrigeration issues.

Component Check Procedures

Covers checks for main fuse, bin switch, bin thermostat, and liquid line thermistor.

General Information and Specifications

Model Numbers Identification

Lists models covered and provides a warning about handling.

Reading the Model Number

Explains the components and coding of Manitowoc ice machine model numbers.

Approved Cleaning Supplies

Details approved cleaner and sanitizer products and their part numbers.

Model and Serial Number Location

Ice Machine Warranty Information

Owner Warranty Registration Card

Instructions for completing and mailing the warranty registration card.

Commercial Warranty Coverage

Outlines parts and labor warranty coverage for commercial use.

Warranty Labor Details

Details labor warranty coverage for specific model groups.

Warranty Exclusions

Lists items not covered by the ice machine's warranty.

Warranty Service and Coverage

Authorized Warranty Service

Specifies who must perform warranty repairs.

Service Calls Clarification

Clarifies that normal maintenance is not covered by warranty.

Residential Warranty Coverage Details

Defines warranty coverage, duration, owner, and obligations for residential use.

Warranty Exclusions Summary

Details items and conditions not covered by the limited warranty.

Installation Guidelines

Location of Ice Machine Criteria

Lists criteria for selecting a suitable location for the ice machine.

Ice Machine Clearance Requirements

Specifies recommended clearances for efficient operation and servicing.

Leveling the Ice Machine

Step-by-step guides for leveling specific ice machine models.

Electrical Requirements and Specifications

Voltage Requirements

Details allowable voltage variations and factory pre-wiring for different models.

FuseCircuit Breaker Requirements

Specifies requirements for fuse/circuit breaker protection.

Electrical Specifications

Lists electrical specs (voltage, fuse, amps) for various air-cooled and water-cooled models.

Water Service and Drain Connections

Water Supply Guidelines

Discusses water treatment needs and filter system installation.

Water Inlet Lines Installation

Guidelines for installing water inlet lines, avoiding hot water.

Drain Connections Guidelines

Guidelines for installing drain lines to prevent backflow.

Water Supply and Drain Line Sizing

Details tubing size, fittings, pressure, and temperature for connections.

Component Identification

QM45 Q130 Q170 Q210 Q270 Components

Identifies key components in the evaporator compartment.

External Component Identification

Identifies external components on QM45/Q130/Q170/Q210/Q270 models.

QM20 QM30 Internal Components

Identifies components within the QM20/QM30 internal assembly.

SM50 Internal Components

Identifies internal components of the SM50 model.

Maintenance Procedures

Ice Machine Inspection

Guidance on inspecting fittings, lines, and ensuring proper airflow.

Condenser Cleaning Procedures

Instructions for cleaning air-cooled and water-cooled condensers.

Interior Cleaning and Sanitizing

General guidelines for cleaning and sanitizing the ice machine interior.

Disassembly Procedures

Water Pump and Overflow Tube Removal

Instructions for removing the water pump, bracket, and overflow tube.

Ice Thickness Probe Removal

Details on removing and cleaning the ice thickness probe.

Water Distribution Tube Procedures

Steps for removing and disassembling the water distribution tube.

Float Valve and Water Trough Removal

Instructions for removing the float valve and water trough.

Ice Damper and Bin Door Removal

Q130 Ice Damper Procedures

Instructions for removing and installing the ice damper on Q130 models.

Q170 Q210 Q270 Ice Damper Procedures

Instructions for removing and installing the ice damper on these models.

Bin Door Removal Procedure

Step-by-step instructions for removing the bin door.

Model-Specific Cleaning and Sanitizing

QM20 QM30 Cleaning and Sanitizing

Detailed procedure for cleaning and sanitizing QM20/QM30 models.

SM50 Cleaning Procedure

Detailed procedure for cleaning the SM50 ice machine.

SM50 Sanitizing Procedure

Step-by-step process for sanitizing the ice machine.

Parts Removal for CleaningSanitizing

Instructions for removing parts for cleaning and sanitizing.

Ice Chute, Sump Drain, and Water Trough Removal

Ice Chute RemovalInstallation

Instructions for removing and reinstalling the ice chute.

Sump Drain Overflow Tube Removal

Steps for removing the sump drain overflow tube.

Water Trough Removal

Steps for removing the water trough.

Spray Bar, Water Pump, and Hose Removal

Spray Bar Disassembly

Detailed steps for disassembling the spray bar.

Service and Winterization Procedures

General Precautions

Special precautions for removing the machine from service or winterizing.

Air-Cooled Ice Machine Procedure

Procedure for removing air-cooled machines from service.

Water-Cooled Ice Machine Procedure

Procedure for removing water-cooled machines from service.

Ice Machine Operation Cycles

QM45 Q130 Q170 Q210 Q270 Initial Start-Up

Covers pressure equalization and refrigeration system start-up.

QM45 Q130 Q170 Q210 Q270 Freeze Sequence

Details the prechill and freeze steps in the operation cycle.

QM45 Q130 Q170 Q210 Q270 Harvest Sequence

Explains the harvest process and cube release.

QM45 Q130 Q170 Q210 Q270 Automatic Shut-off

Describes the automatic shut-off mechanism when the bin is full.

Energized Parts Charts

Energized Parts Chart: QM45 Q130 Q170 Q210 Q270

Chart showing energized parts during the ice making sequence.

QM20 QM30 Energized Parts Chart

Chart of energized parts during operation for QM20/QM30.

SM50 Energized Parts Chart

Chart of energized parts for SM50 operation.

Model-Specific Operation Details

QM20 QM30 Initial Start-Up

Covers water purge and refrigeration system start-up for QM20/QM30.

QM20 QM30 Freeze Sequence

Details the freeze cycle operation for QM20/QM30 models.

SM50 Initial Start-Up

Covers start-up sequence and water fill for SM50.

SM50 Safety Timers

Lists the non-adjustable safety timers on the control board.

Operational Checks and Adjustments

Siphon System and Water Level Check

Explains the siphon system and how to check/verify water level.

Water Level Adjustment Procedure

Procedure for adjusting the water level if necessary.

Ice Thickness Check and Adjustment

How to inspect and adjust ice thickness.

QM20 QM30 Specific Operations

Water Inlet Valve Function

Explains the function and non-adjustability of the water inlet valve.

QM20 QM30 Ice Thickness Check

Instructions for checking ice thickness by weighing slabs.

QM20 QM30 Ice Thickness Adjustment Dial

Explains how to adjust ice thickness using the control board dial.

Delay Start and Cube Weight Adjustment

Delay Start Operation

Initiates a delay cycle before the ice machine runs.

Repeat Delay Period Setup

Sets a recurring daily delay period for the ice machine.

Adjusting Cube Weight

How to adjust cube weight by modifying finish time.

Troubleshooting Common Issues

Diagnosing Machine Not Running

Steps to diagnose why the ice machine is not running.

Diagnosing Ice Thickness Control Circuitry

Troubleshooting for ice machines not cycling into harvest.

Troubleshooting: Harvest Before Water Contact

Troubleshooting when harvest occurs prematurely.

Ice Production and System Checks

Ice Production Check Procedure

Procedure to check ice production based on operating conditions.

Installation and Visual Inspection Checklist

Checklist for installation and visual inspection of the ice machine.

Water System Checklist

Common water-related problems and their troubleshooting steps.

Ice Formation Pattern Analysis

Normal Ice Formation

Describes normal ice formation across the evaporator surface.

Ice Formation Pattern Issues

Describes thin, spotty, or no ice formation and their causes.

Safety Limit Features and Analysis

Safety Limit Feature Overview

Built-in safety limits that stop the machine to prevent component failure.

Understanding Safety Limits

Details two built-in safety limits protecting against component failure.

Identifying Triggered Safety Limit

Procedure to identify which safety limit triggered a shutdown.

Safety Limit #1 Checklist

Checklist to assist technicians in analyzing Safety Limit #1 causes.

Refrigeration System Diagnostics

Analyzing Discharge Pressure

Procedure to analyze discharge pressure for specific models.

Discharge Pressure Troubleshooting

Lists causes for high and low discharge pressure.

Analyzing Suction Pressure

Procedure to analyze suction pressure for specific models.

Suction Pressure Troubleshooting

Lists causes for high and low suction pressure.

Hot Gas Valve Function and Analysis

Hot Gas Valve General Function

Describes the hot gas valve's general function.

Hot Gas Valve Normal Operation

Explains the normal operation of the hot gas valve.

Hot Gas Valve Failure Analysis

Discusses failure modes and analysis of the hot gas valve.

Evaporator Temperature Comparison

Discharge Line Temperature Analysis

Refrigeration Component Diagnostics

Diagnostic Chart Overview

Chart to help diagnose refrigeration component issues.

Final Analysis of Diagnostic Chart

Explains how to interpret the diagnostic chart results.

Model-Specific Troubleshooting

QM20 QM30: Machine Not Running

Steps to diagnose why the QM20/QM30 machine is not running.

Refrigeration Diagnostics - QM20

Diagnostic information for QM20 refrigeration system.

Refrigeration Diagnostics - QM30

Diagnostic information for QM30 refrigeration system.

Ice Quality and Production Issues

Ice Quality Issues

Addresses issues related to poor ice quality (shallow, incomplete, white).

Freeze Cycle Issues

Discusses causes and solutions for long freeze cycles and low production.

Troubleshooting: No Ice Produced

Troubleshooting steps when no ice is produced.

Pressure Analysis and Troubleshooting

Analyzing Discharge Pressure

Procedure to analyze discharge pressure.

Discharge Pressure Troubleshooting

Lists causes for high and low discharge pressure.

Analyzing Suction Pressure

Procedure to analyze suction pressure.

Suction Pressure Troubleshooting

Lists causes for high and low suction pressure.

Component Specifications Summary

Main Fuse Specifications

Lists specifications for the main fuse.

Bin Switch Specifications

Provides specifications for the bin switch.

Bin Thermostat Specifications

Lists specifications for the bin thermostat.

HPCO Control Specifications

Lists specifications for the HPCO control.

Total System Refrigerant Charge

Ice Production and Operating Charts

Ice Production and Refrigerant Pressure Charts

Guidelines for verifying correct ice machine operation using charts.

QM45 Operating Temperatures

Lists normal operating temperatures for QM45.

Wiring Diagrams

Wiring Diagrams Overview

Contains electrical wiring diagrams for various models.

Wiring Diagram Legend

Explains symbols used in wiring diagrams.

Electronic Control Boards Diagrams

Diagrams of electronic control boards for different models.

Tubing Schematics

QM20 QM30 Tubing Schematic

Schematic showing the tubing layout for QM20/QM30.

QM45 Q130 Tubing Schematic

Schematic showing tubing layout for QM45/Q130.

SM50 Tubing Schematic

Schematic showing the tubing layout for SM50.

Q170 Q210 Q270 Tubing Schematic

Schematic showing tubing layout for Q170/Q210/Q270.

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