Marzocchi EXR Coil User Manual

EXR
Coil
INSTRUCTIONS
GENERAL RULES
1. Where specified, assemble and disas-
semble the shock absorption system us-
ing the M ARZOCCHI special tools only.
2. On reassembling the suspension system,
always use new seals.
3. Clean all metal parts with a special,
preferably biodegradable solvent, such
as trichloroethane or trichloroethylene.
4. Before reassembling, lubricate all parts
in contact with each other using silicone
fat spray or a specific oil for seals.
5. Always grease the lip seal rings before
reassembling.
6. Use wrenches with metric size only.
Wrenches with inch size might damage
the fastening devices even when their
size is similar to that of the wrenches in
metric size.

Marzocchi EXR Coil Specifications

General

Brand	Marzocchi
Model	EXR Coil
Category	Bicycle Accessories
Language	English

Summary

FAILURES, CAUSES AND REMEDIES

ADJUSTMENT

SPRING PRELOAD

How to adjust spring preload using the adjustment screw for optimal fork response.

DISASSEMBLY

SPRING CHANGE

SEAL ASSEMBLY CHANGE

OIL SEAL REMOVAL

VALVE ASSEMBLY CHANGE

REASSEMBLY

SEAL REASSEMBLY

Steps for lubricating and pressing the oil seal onto the slider using a seal press.

STOP RING INSERTION

DUST SEAL FITTING

VALVE AND PUMPING ROD ASSEMBLY

Reassembling valve components, pumping rod, and rebound spring into the valve assembly.

CROWN AND STANCHIONS ASSEMBLY

HOW TO FILL WITH OIL

Procedure for filling the fork legs with oil, including pumping for better filling and checking oil level.

SPRING AND CAP INSTALLATION

FINAL CAP AND PRELOAD SETTING

Lubricating cap O-ring, setting minimum preload, and tightening the cap to torque specification.