Mastervolt WHISPER 3.5M 3000 RPM

TABLE OF CONTENTS
EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt 3
2.5.10 Wiring names and colours ............................................................................................................... 16
2.5.11 AC wiring diagram 230 V AC / 50 Hz............................................................................................... 17
3 OPERATION.................................................................................................................................................................. 18
3.1 General ............................................................................................................................................................ 18
3.2 Operating Instructions ...................................................................................................................................... 18
3.2.1 Summarised operating instructions (daily use)................................................................................ 18
3.2.2 Extended operating instructions ...................................................................................................... 19
4 MAINTENANCE............................................................................................................................................................. 21
4.1 Alternator.......................................................................................................................................................... 21
4.2 Engine .............................................................................................................................................................. 21
4.2.1 Preliminary instructions ................................................................................................................... 21
4.2.2 Bleeding fuel lines ........................................................................................................................... 21
4.2.3 Valve clearance............................................................................................................................... 21
4.2.4 Replacing fuel filter .......................................................................................................................... 22
4.2.5 Cleaning oil strainer......................................................................................................................... 22
4.3 Regular maintenance ....................................................................................................................................... 22
4.3.1 Maintenance schedule..................................................................................................................... 23
4.3.2 Putting out of service ....................................................................................................................... 23
5 TROUBLE SHOOTING.................................................................................................................................................. 24
5.1 Alternator/ electrical faults ................................................................................................................................ 24
5.1.1 General............................................................................................................................................ 24
5.1.2 Failure or warning messages displayed on the remote control panel .............................................. 25
5.1.3 Other electrical problems................................................................................................................. 26
5.2 Engine faults..................................................................................................................................................... 27
5.2.1 General............................................................................................................................................ 27
5.2.2 Failure or warning messages displayed on the remote control panel .............................................. 27
5.2.3 Other engine related problems ........................................................................................................ 28
5.2.4 Warnings ......................................................................................................................................... 30
5.2.5 Service address............................................................................................................................... 30
5.3 Special procedures alternator........................................................................................................................... 31
5.3.1 Residual voltage check / excitation procedure ................................................................................ 31
5.3.2 Testing rotary rectifier diodes .......................................................................................................... 31
5.3.3 Winding resistant values.................................................................................................................. 31
5.3.4 Meggering ....................................................................................................................................... 31
5.4 Special procedures engine ............................................................................................................................... 32
5.4.1 Setting the RPM .............................................................................................................................. 32
5.4.2 Tightening torques........................................................................................................................... 32
5.4.3 Measuring exhaust backpressure.................................................................................................... 32
5.4.4 Disassembling instructions .............................................................................................................. 33
6 SPARE PARTS LIST..................................................................................................................................................... 34
MAINTENANCE LOG ............................................................................................................................................................... 36