Mastervolt Whisper 6 User Manual

CONTENTS
US / WHISPER 6/8/11 / July 2009 / Copyright © 2009 Mastervolt 3
2.5.14 Wiring codes and colours ................................................................................................................ 14
2.5.15 Lay out control wiring....................................................................................................................... 15
2.5.16 Electrical diagram 120-240 V AC / 60 Hz ........................................................................................ 16
2.6 Diagram electronic governor ............................................................................................................................ 17
3 OPERATION.................................................................................................................................................................. 18
3.1 General ............................................................................................................................................................ 18
3.2 Operating Instructions ...................................................................................................................................... 18
3.2.1 Summarised operating instructions (daily use)................................................................................ 18
3.2.2 Extended operating instructions ...................................................................................................... 19
4 MAINTENANCE............................................................................................................................................................. 21
4.1 Alternator.......................................................................................................................................................... 21
4.2 Engine .............................................................................................................................................................. 21
4.2.1 Preliminary instructions ................................................................................................................... 21
4.2.2 Bleeding fuel lines ........................................................................................................................... 21
4.2.3 Valve clearance............................................................................................................................... 21
4.2.4 Replacing fuel filter .......................................................................................................................... 21
4.2.5 Replacing oil filter ............................................................................................................................ 21
4.2.6 Readjustment of the V-belt .............................................................................................................. 22
4.3 Regular maintenance ....................................................................................................................................... 22
4.3.1 Maintenance schedule..................................................................................................................... 23
4.3.2 Putting out of service ....................................................................................................................... 24
5 TROUBLE SHOOTING.................................................................................................................................................. 25
5.1 Alternator/ electrical faults ................................................................................................................................ 25
5.1.1 General............................................................................................................................................ 25
5.1.2 Trouble shooting table ..................................................................................................................... 25
5.2 Engine faults..................................................................................................................................................... 27
5.2.1 General............................................................................................................................................ 27
5.2.2 Trouble shooting table ..................................................................................................................... 27
5.2.3 Warnings ......................................................................................................................................... 30
5.2.4 Service address............................................................................................................................... 30
5.3 Special procedures alternator........................................................................................................................... 31
5.3.1 Residual voltage check / excitation procedure ................................................................................ 31
5.3.2 Testing rotary rectifier diodes .......................................................................................................... 31
5.3.3 Winding resistant values.................................................................................................................. 32
5.3.4 Meggering ....................................................................................................................................... 32
5.4 Special procedures engine ............................................................................................................................... 32
5.4.1 Setting the RPM .............................................................................................................................. 32
5.4.2 Adjusting valve clearance and retightening the cylinder head bolts. ............................................... 33
5.4.3 Measuring exhaust backpressure.................................................................................................... 34
5.4.4 Disassembling instructions .............................................................................................................. 34
6 SPARE PARTS LIST..................................................................................................................................................... 35
MAINTENANCE LOG ............................................................................................................................................................... 37

Mastervolt Whisper 6 Specifications

General

Brand	Mastervolt
Model	Whisper 6
Category	Inverter
Language	English