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Mastervolt WHISPER 6 ULTRA

Mastervolt WHISPER 6 ULTRA
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USERS MANUAL FOR MOBILE APPLICATIONS
WHISPER 6 ULTRA
- 1500 RPM -
Mobile diesel generating set 230V / 50Hz
Digital Diesel Control
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
V4 December 2009
Art.nr. 50200131

Table of Contents

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Mastervolt WHISPER 6 ULTRA Specifications

General IconGeneral
BrandMastervolt
ModelWHISPER 6 ULTRA
CategoryInverter
LanguageEnglish

Summary

Introduction and General Information

General Overview and Product Details

General overview, product details, and model information for the Whisper 6 ULTRA.

Service, Guarantee, and Liability

Guidance on service, guarantee, liability, and maintenance procedures.

Product Identification and Plate Information

Product Identification and Plate Details

Information on identifying the set and details from the identification plate.

Technical Specifications and Compliance

Power, Voltage, Frequency, and Weight

Details on power, voltage, frequency, current, weight, and CE marking.

Safety Compliance and Identification Plate

Explanation of CE marking and identification plate details.

Safety and Installation Guidelines

General and Electrical Safety

Important safety regulations and warnings for operation and electrical hazards.

Installation and Earth Insulation

Requirements for proper installation and protection against earth insulation failures.

Operation, Fire, and Chemical Safety

Safe Operation and Fire Prevention

Procedures for safe operation, fire prevention, and chemical hazards.

Chemical Hazards and Handling

Hazards associated with fuels, oils, and battery electrolyte.

Transport, Storage, and Product Features

Transport, Lifting, and Storage Guidelines

Guidelines for safely transporting, lifting, and storing the unit.

Whisper 6 ULTRA Features and Documentation

Key features of the Whisper 6 ULTRA and list of documentation.

Component Identification

Main Components Overview

Identification of major parts of the Whisper 6 Ultra.

Technical Information - Systems and Panels

Control Panels and Technical Data Overview

Details on generator, remote panels, and technical info overview.

AC Alternator, Engine, and Control System

Technical details of the engine, alternator, and digital control system.

Technical Information - Fluids and Controls

Alarms, Controls, and FuelOil Specifications

Information on alarms, controls, fuel, oil specs, and indicators.

Cooling Liquid and Remote Control Details

Requirements for cooling liquid and remote control connectivity.

Detailed Technical Data

Comprehensive Technical Specifications

Comprehensive technical specifications for the Whisper 6 ULTRA.

Wiring Codes and Colours

Wiring Codes and Colour Assignments

Table detailing wire colours, numbers, and cable codes.

Electrical Diagrams - Control Wiring

Control Wiring Layout Diagrams

Diagram showing the control wiring layout.

Electrical Diagrams - AC Output

230 V AC 50 Hz Output Wiring

Wiring diagrams for the 230V AC 50Hz output.

Electrical Diagrams - Fan Control

Radiator Fan Control Wiring

Diagrams for controlling radiator fans.

Electronic Governor System

Governor Diagram and Functionality

Diagram explaining the electronic governor system and its operation.

Operation Procedures

Setup and Daily Operation

Initial setup steps and summarized daily operating procedures.

Extended Operation and Running Instructions

Detailed instructions for first-time or long-term use and load management.

Maintenance - Engine and Alternator

Alternator and Initial Engine Maintenance

Initial maintenance tasks for alternator and engine, including filters.

Fuel System and Valve Adjustments

Procedures for bleeding fuel lines, replacing filters, and adjusting valve clearance.

Regular Maintenance Schedule

V-Belt and Air Filter Maintenance

Adjusting the V-belt and servicing the air strainer element.

Daily and Periodic Maintenance Checks

Daily, periodic, and interval-based maintenance checks and tasks.

Maintenance Intervals and Storage

Maintenance Task Intervals

Detailed schedule for various maintenance tasks at different intervals.

Engine Preservation for Storage

Procedures for putting the unit out of service and engine preservation.

Troubleshooting - Electrical Issues

Alternator and Electrical Fault Diagnosis

Troubleshooting common issues related to the alternator and electrical systems.

Troubleshooting - Engine Issues

Engine Starting and Running Problems

General advice for diagnosing engine starting and running issues.

Engine Performance Troubleshooting Table

Table listing engine problems, causes, and solutions.

Troubleshooting - Warnings and Service

Critical Shutdown Warnings

Critical warnings that require immediate shutdown of the generator.

Service Contact Information

Contact information for Mastervolt service support.

Special Procedures - Alternator

Alternator Testing Procedures

Procedures for residual voltage, diode, and winding resistance tests.

Special Procedures - Engine

Engine Adjustments and Bolt Tightening

Procedures for setting RPM, adjusting valve clearance, and head bolt torque.

Disassembly Instructions

Generator Set Disassembly Guide

Step-by-step instructions for disassembling the generator set.

Spare Parts List

Recommended Spare Parts

Comprehensive list of available spare parts for the unit.

Maintenance Log

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